Removal And Installation

WARNING: This page is about a different car, the 2008 Mercury Mariner and 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Installation of a new receiver/drier is not required when repairing the air conditioning system, except when there is physical evidence of contamination from a failed A/C compressor or damage to the receiver/drier.

Recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS article.
Remove the evaporator outlet line fitting nut and disconnect the fitting.
- Discard the O-ring seal and gasket seal.
- To install, tighten to 15 Nm (11 lb-ft).
Remove the auxiliary evaporator outlet line fitting nut and disconnect the fitting.
- Discard the O-ring seal and gasket seal.
- To install, tighten to 15 Nm (11 lb-ft).
Disconnect the low-charge protection switch electrical connector.
Remove the thermostatic expansion valve (TXV) fitting nut and disconnect the fitting.
- Discard the gasket seals.
- To install, tighten to 15 Nm (11 lb-ft).
Remove the passenger zone valve nut.
- To install, tighten to 7 Nm (62 lb-in).
Remove the auxiliary evaporator inlet line fitting nut and disconnect the fitting.
- Discard the O-ring seal.
- To install, tighten to 8 Nm (71 lb-in).
Remove the receiver/drier outlet fitting nut and disconnect the fitting.
- Discard the O-ring seal and gasket seal.
- To install, tighten to 15 Nm (11 lb-ft).
Disconnect the passenger zone valve electrical connector.
Detach the evaporator inlet line from the A/C line bracket.
Remove the evaporator inlet line.
To install, reverse the removal procedure.
- Install new gasket seals and O-ring seals.
- Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS article.
Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS article.