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Home >> Lincoln >> 2009 >> Navigator 4WD >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Instrument Panel & Console >> Removal And Installation >> Instrument Panel

Instrument Panel

All vehicles 

  1. If equipped with adjustable pedals, move the pedals to the full forward position.
  2. If equipped, remove the front floor console. For additional information, refer to CONSOLE - FRONT, FLOOR, NAVIGATOR & NAVIGATOR L  or CONSOLE - FRONT, FLOOR, EXPEDITION & EXPEDITION EL .
  3. Remove the steering wheel. For additional information, refer to STEERING COLUMN article.
  4. If equipped, remove the RH instrument panel insulator.
    • Disconnect the instrument panel insulator lamp.
  5. Remove the LH and RH lower cowl trim panels.
    • Remove the scuff plate.
    • Remove the lower cowl trim panel.
    Fig 1: Locating LH And RH Lower Cowl Trim Panels
    G06135372Courtesy of FORD MOTOR CO.
  6. Position the LH and RH door weatherstrip seals aside.
    Fig 2: Locating LH And RH Door Weatherstrip Seals Aside
    G06135373Courtesy of FORD MOTOR CO.
  7. Remove the LH and RH A-pillar trim panels. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.

    Navigator & Navigator L only 

  8. Remove the steering column opening trim panel.
    • Remove the screws.
    • Release the trim panel from the instrument panel.
    • Disconnect the electrical connector, if equipped.
    Fig 3: Locating Steering Column Opening Trim Panel
    G06135374Courtesy of FORD MOTOR CO.
  9. Position the hood release and parking brake release handles aside.
    • Remove the screws.
    • Position the release handles aside.
      • To install, tighten to 9 Nm (80 lb-in).
    Fig 4: Locating Hood Release And Parking Brake Release Handles Aside
    G06135375Courtesy of FORD MOTOR CO.

    Expedition & Expedition EL only 

  10. Remove the steering column opening trim panel.
    • Remove the screws.
    • Release the trim panel from the instrument panel.
    Fig 5: Locating Trim Panel From Instrument Panel
    G06135376Courtesy of FORD MOTOR CO.
  11. Remove the hood release handle bolt and position aside.
    • To install, tighten to 9 Nm (80 lb-in).
    Fig 6: Locating Hood Release Handle Bolt And Position Aside
    G06135377Courtesy of FORD MOTOR CO.
  12. Remove the instrument panel lower cover.
    Fig 7: Locating Instrument Panel Lower Cover
    G06135378Courtesy of FORD MOTOR CO.
  13. Remove the bolt from the parking brake handle and position aside.
    • To install, tighten to 9 Nm (80 lb-in).
    Fig 8: Locating Parking Brake Handle And Position Aside
    G06135379Courtesy of FORD MOTOR CO.

    All vehicles 

  14. NOTE: Navigator & Navigator L shown in illustration, Expedition & Expedition EL similar.
    Fig 9: Locating Steering Column Reinforcement Panel Bolts
    G06135380Courtesy of FORD MOTOR CO.
  15. Remove the bolts and the steering column reinforcement panel.
    • To install, tighten to 9 Nm (80 lb-in).
  16. Loosen the bolt and disconnect the LH instrument panel bulkhead connector.
    • To install, tighten to 5 Nm (44 lb-in).
    Fig 10: Locating LH Instrument Panel Bulkhead Connector
    G06135381Courtesy of FORD MOTOR CO.
  17. Disconnect the LH electrical connectors.
    Fig 11: Locating LH Electrical Connectors
    G06135382Courtesy of FORD MOTOR CO.
  18. Disconnect the park brake indicator connector.
    Fig 12: Locating Park Brake Indicator Connector
    G06135383Courtesy of FORD MOTOR CO.
  19. Disconnect the cruise control deactivator and the brake on/off switch electrical connector.
    Fig 13: Locating Brake On/Off Switch Electrical Connector
    G06135384Courtesy of FORD MOTOR CO.
  20. Disconnect the electrical connector located above the Data Link Connector (DLC).
    Fig 14: Locating Electrical Connector
    G06135385Courtesy of FORD MOTOR CO.
  21. Disconnect the steering wheel position sensor electrical connector.
    Fig 15: Locating Steering Wheel Position Sensor Electrical Connector
    G06135386Courtesy of FORD MOTOR CO.

    Column shift only 

  22. Disconnect the selector lever cable from the selector lever.
    Fig 16: Locating Selector Lever Cable From Selector Lever
    G06135387Courtesy of FORD MOTOR CO.
  23. Remove the selector lever cable and position aside.
    • Remove the selector lever cable from the bracket.
    • Remove the selector lever cable and retainer from the steering column.
    Fig 17: Locating Selector Lever Cable
    G06135388Courtesy of FORD MOTOR CO.

    All vehicles 

  24. Remove the steering column shaft pinch bolt and disconnect the steering column shaft from the steering column.
    • Discard the bolt.
    • To install, tighten the new bolt to 30 Nm (22 lb-ft).
    Fig 18: Locating Steering Column Shaft Pinch Bolt
    G06135389Courtesy of FORD MOTOR CO.

    Expedition & Expedition EL only 

  25. Remove the floor console bracket bolts and position the floor console bracket aside.
  26. If equipped, remove the 3 pin-type retainers and the valance panel.
    Fig 19: Locating Floor Console Bracket Bolts
    G06135390Courtesy of FORD MOTOR CO.

    All vehicles 

  27. If equipped, disconnect the Electronic Automatic Temperature Control (EATC) hose from the evaporator case.
    Fig 20: Locating Electronic Automatic Temperature Control Hose
    G06135391Courtesy of FORD MOTOR CO.
  28. Disconnect the stability control sensor cluster electrical connector.
    • Disconnect the wiring harness from the console bracket.
    Fig 21: Locating Stability Control Sensor Cluster Electrical Connector
    G06135392Courtesy of FORD MOTOR CO.
  29. Remove the satellite radio antenna from the wiring harness, if equipped.
    Fig 22: Locating Satellite Radio Antenna
    G06135393Courtesy of FORD MOTOR CO.
  30. NOTE: Navigator & Navigator L shown in illustration, Expedition & Expedition EL similar.
    Fig 23: Locating RH Instrument Panel Side Finish Panel
    G06135394Courtesy of FORD MOTOR CO.
  31. Remove the RH instrument panel side finish panel.
  32. Disconnect the RH instrument panel electrical connectors.
    • Disconnect the electrical connectors.
    • Remove the RH ground bolt.
    • Disconnect the in-line antenna connector.
    Fig 24: Locating RH Instrument Panel Electrical Connectors
    G06135395Courtesy of FORD MOTOR CO.
  33. Lower the glove compartment.
  34. NOTE: There are 6 electrical connectors, 3 are shown in illustration.
    Fig 25: Locating Electrical Connectors
    G06135396Courtesy of FORD MOTOR CO.
  35. Disconnect the electrical connectors.
  36. Remove the 2 RH instrument panel floor brace bolts.
    • To install, tighten to 9 Nm (80 lb-in).
    Fig 26: Locating RH Instrument Panel Floor Brace Bolts
    G06135397Courtesy of FORD MOTOR CO.
  37. Remove the 2 LH instrument panel floor brace bolts.
    • To install, tighten to 9 Nm (80 lb-in).
    Fig 27: Locating LH Instrument Panel Floor Brace Bolts
    G06135398Courtesy of FORD MOTOR CO.

    Navigator & Navigator L only 

  38. Remove the bolts and position the floor console bracket aside.
    • Disconnect the electrical connector from the bracket.
    • Remove the bracket-to-instrument panel bolts.
      • To install, tighten to 9 Nm (80 lb-in).
    • Remove the bracket-to-floor bolts.
      • To install, tighten to 40 Nm (30 lb-ft).
    Fig 28: Locating Bracket-To-Instrument Panel Bolts
    G06135399Courtesy of FORD MOTOR CO.

    All vehicles 

  39. NOTE: RH brace shown in illustration, LH brace similar to Expedition & Expedition EL.
    Fig 29: Locating Instrument Panel Floor Braces
    G06135400Courtesy of FORD MOTOR CO.
  40. Position the carpet aside, remove the bolts and the instrument panel floor braces.
    • To install, tighten to 9 Nm (80 lb-in).

    Expedition & Expedition EL only 

  41. Position the carpet aside, remove the bolts and the instrument panel floor brace.
    • To install, tighten to 9 Nm (80 lb-in).
    Fig 30: Locating Instrument Panel Floor Brace With Bolts
    G06135401Courtesy of FORD MOTOR CO.

    All vehicles 

  42. Remove the instrument panel defroster grille.
    Fig 31: Locating Instrument Panel Defroster Grille
    G06135402Courtesy of FORD MOTOR CO.
  43. Remove the instrument panel cowl bolts.
    • To install, tighten to 30 Nm (22 lb-ft).
    Fig 32: Locating Instrument Panel Cowl Bolts
    G06135403Courtesy of FORD MOTOR CO.
  44. Remove the LH instrument panel bolts.
    • To install, tighten to 30 Nm (22 lb-ft).
    Fig 33: Locating LH Instrument Panel Bolts
    G06135404Courtesy of FORD MOTOR CO.
  45. Remove the RH instrument panel bolts.
    • To install, tighten to 30 Nm (22 lb-ft).
    Fig 34: Locating RH Instrument Panel Bolts
    G06135405Courtesy of FORD MOTOR CO.
  46. NOTE: This step requires an assistant.
    NOTE: Two bullet connectors align the instrument panel to the bulkhead.
  47. Remove the instrument panel.
  48. To install, reverse the removal procedure.
    • Transfer parts as needed.
    • Make sure to align the trim panel retaining clips to the retaining clip holes in the instrument panel and body.