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Home >> Lincoln >> 2009 >> MKX FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 869 (Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear High Torque) >> In-Vehicle Servicing >> Axle Shaft >> Installation

Axle Shaft: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the lip of the wheel bearing oil seal with grease.
  2. Fig 1: Installing Axle Shaft
    GF0003062Courtesy of FORD MOTOR CO.
    NOTE: Do not damage the wheel bearing oil seal.
  3. Install the 2 axle shafts.
  4. Fig 2: Installing U-Washers
    GF0009758Courtesy of FORD MOTOR CO.
    NOTE: Do not damage the rubber O-rings in the U-washer grooves.
  5. Position the 2 U-washers on the button end of the axle shafts and pull the axle shafts outward.
  6. Fig 3: Identifying Thrust Plate And Lock Bolt
    GF0009759Courtesy of FORD MOTOR CO.
  7. Install the differential thrust plate.
    • Align the hole in the thrust plate shaft with the case lock bolt hole.
    • Install a new differential pinion shaft lock bolt.
  8. Fig 4: Locating Rear Brake Drum
    GF0009755Courtesy of FORD MOTOR CO.
  9. Install the rear brake drums. For additional information, refer to DRUM BRAKE .
  10. Fig 5: Applying Sealer To Cover
    GF0000820Courtesy of FORD MOTOR CO.
    NOTE: Clean the gasket mating surface of the rear axle and the differential housing cover.
  11. Apply a continuous bead of sealant to the differential housing cover.
  12. Fig 6: Identifying Differential Housing Cover Bolts
    GF0003076Courtesy of FORD MOTOR CO.
    NOTE: The differential housing cover must be installed within 15 minutes of application of the silicone, or new sealant must be applied. If possible, allow one hour before filling with lubricant to make sure the silicone sealant has correctly cured.
  13. Install the differential housing cover and 10 bolts.
    • Tighten to 45 Nm (33 lb-ft).
  14. Fig 7: Checking Axle Lubricant Fill Level
    G03884460Courtesy of FORD MOTOR CO.
    NOTE: Service refill capacities are determined by filling the axle with the specified lubricant to the specified level below the bottom of the filler hole.
  15. Remove the plug and fill the axle to the level shown with axle lubricant and install the filler plug.
    • Tighten to 52 Nm (38 lb-ft).
  16. Install the tire and wheel. For additional information, refer to WHEELS AND TIRES .