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Transaxle Support Insulator: Installation

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the bottom transaxle support insulator bolts.
    • Tighten to 55 Nm (41 lb-ft).
      Fig 1: Locating Bottom Transaxle Support Insulator Bolts
      G06067916Courtesy of FORD MOTOR CO.
  2. Install the top transaxle support insulator bolts.
    • Tighten to 55 Nm (41 lb-ft).
      Fig 2: Locating Top Transaxle Support Insulator Bolts
      G06067915Courtesy of FORD MOTOR CO.
  3. Tighten the battery tray support bracket bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 3: Locating Battery Tray Support Bracket Bolts
      G06502588Courtesy of FORD MOTOR CO.
  4. Using the jack and the Oil Pan Holding Fixture, lift the transaxle into place.
    Fig 4: Lifting Transaxle Using Jack And Oil Pan Holding Fixture
    G06062079Courtesy of FORD MOTOR CO.
  5. Install the transaxle support insulator bracket, bolt and the 3 nuts.
    • Tighten the transaxle support insulator bracket nuts to 63 Nm (46 lb-ft).
    • Tighten the transaxle support insulator bracket bolt to 80 Nm (59 lb-ft).
      Fig 5: Locating Transaxle Support Insulator Bracket, Bolt And Nut
      G06501256Courtesy of FORD MOTOR CO.
  6. Install the transaxle support insulator through bolt and flagnut.
    • Tighten to 175 Nm (129 lb-ft).
      Fig 6: Locating Transaxle Support Insulator Through Bolt And Flagnut
      G06067920Courtesy of FORD MOTOR CO.
  7. Install the battery tray.
    1. Install the 3 bolts.
      • Tighten to 10 Nm (89 lb-in).
    2. Connect the wiring harness fasteners to the battery tray.
      Fig 7: Connecting Wiring Harness Fasteners To Battery Tray
      G06502597Courtesy of FORD MOTOR CO.
  8. Install the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  9. Position the ACL  assembly in place and install the bolt.
    • Tighten to 11 Nm (97 lb-in).
      Fig 8: Locating ACL Assembly Bracket Bolt
      G06502358Courtesy of FORD MOTOR CO.
  10. Tighten the ACL  outlet pipe clamp at the TB  .
    • Tighten to 5 Nm (44 lb-in).
      Fig 9: Locating ACL Outlet Pipe Clamp
      G06067667Courtesy of FORD MOTOR CO.
  11. Connect the engine breather to the ACL  assembly.
    Fig 10: Locating Engine Breather From ACL Assembly
    G06067665Courtesy of FORD MOTOR CO.
  12. Connect the brake booster vacuum hose to the ACL  assembly.
    Fig 11: Locating Brake Booster Vacuum Hose
    G06502356Courtesy of FORD MOTOR CO.
  13. Connect the MAF  sensor electrical connector and connect the electrical harness fastener.
    Fig 12: Locating Mass Air Flow Sensor Electrical Connector
    G06502579Courtesy of FORD MOTOR CO.
  14. Position the roll restrictor bracket on the transaxle and install the 3 bolts.
    • Tighten to 90 Nm (66 lb-ft).
      Fig 13: Locating Roll Restrictor Bracket And Bolt
      G06501035Courtesy of FORD MOTOR CO.
  15. Position the roll restrictor in place, install the bracket and the bolts.
    • Tighten the roll restrictor bracket bolts to 90 Nm (66 lb-ft).
    • Tighten the roll restrictor-to-transaxle through bolt to 115 Nm (85 lb-ft).
      Fig 14: Locating Roll Restrictor-To-Transaxle Through Bolt
      G06501033Courtesy of FORD MOTOR CO.
  16. Install the roll restrictor-to-subframe through bolt.
    • Tighten to 103 Nm (76 lb-ft).
      Fig 15: Locating Roll Restrictor-To-Subframe Through Bolt
      G06501034Courtesy of FORD MOTOR CO.
  17. Install the roll restrictor heat shield and the 2 nuts.
    • Tighten to 9 Nm (80 lb-in).
      Fig 16: Locating Roll Restrictor Heat Shield And Nuts
      G06502606Courtesy of FORD MOTOR CO.
  18. Position the exhaust Y-pipe assembly in place and install a new gasket and 4 new nuts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 17: Locating Exhaust Flexible Pipe And Nuts
      G06067902Courtesy of FORD MOTOR CO.
  19. Install the 2 exhaust hangers and tighten the exhaust clamp.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 18: Locating Exhaust Flexible Pipe Clamp And Exhaust Hangers
      G06502573Courtesy of FORD MOTOR CO.
  20. Check the transmission fluid level and fill with clean transmission fluid to the correct level.