Pinpoint Test E: The Washer Fluid Level Low Warning Is Inoperative/Always On
WARNING: This page is about a different car, the 2007 Lincoln MKX and 2007 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
- E1 DETERMINE THE CONDITION NOTE: Verify that the washer fluid reservoir is full and that the key has been cycled at least once prior to carrying out the pinpoint test.
- Key in ON position.
- Does the LOW WASHER FLUID LEVEL warning illuminate?
- E2 CHECK THE LOW WASHER FLUID INDICATOR OPERATION
- Key in OFF position.
- Disconnect: Washer Fluid Level Switch C138
- Connect a fused (5A) jumper wire between the washer fluid level switch C138-1, circuit CMC20 (GY/BK), harness side and ground.
- Key in ON position.
- Wait one minute.
- Observe the low washer fluid indicator.
- Is the low washer fluid indicator on?
Fig 1: Connecting Fused (5A) Jumper Wire Between Washer Fluid Level Switch C138-1, Circuit CMC20 (GY/BK)Courtesy of FORD MOTOR CO.
- E3 CHECK CIRCUIT GD123 (BK/GY) FOR AN OPEN
- Key in OFF position.
- Measure the resistance between the washer fluid level switch C138-2, circuit GD123 (BK/GY), harness side and ground.
- Is the resistance less than 5 ohms?
Courtesy of FORD MOTOR CO.
- YES : INSTALL a new washer reservoir. REFER to WIPERS AND WASHERS . TEST the system for normal operation.
- NO : REPAIR the circuit. TEST the system for normal operation.
- E4 CHECK CIRCUIT CMC20 (GY/BK) FOR AN OPEN
- Key in OFF position.
- Disconnect: Instrument Cluster C220
- Measure the resistance between the instrument cluster C220-5, circuit CMC20 (GY/BK), harness side and the washer fluid level switch C138-1, circuit CMC20 (GY/BK), harness side.
- Is the resistance less than 5 ohms?
Fig 3: Measuring Resistance Between Instrument Cluster C220-5, CMC20 (GY/BK) & Washer Fluid Level Switch C138-1Courtesy of FORD MOTOR CO.
- YES : Go to E7.
- NO : REPAIR the circuit. TEST the system for normal operation.
- E5 CHECK THE WASHER FLUID SWITCH
- Key in OFF position.
- Disconnect: Washer Fluid Level Switch C138
- Key in ON position.
- Wait one minute.
- Observe the low washer fluid indicator.
- Did the low washer fluid indicator turn off?
- YES : INSTALL a new washer fluid reservoir. REFER to WIPERS AND WASHERS . TEST the system for normal operation.
- NO : Go to E6.
- E6 CHECK CIRCUIT CMC20 (GY/BK) FOR A SHORT TO GROUND
- Key in OFF position.
- Disconnect: Instrument Cluster C220
- Measure the resistance between the instrument cluster C220-5, circuit CMC20 (GY/BK), harness side and ground.
- Is the resistance greater than 10,000 ohms?
Courtesy of FORD MOTOR CO.
- YES : Go to E7.
- NO : REPAIR the circuit. TEST the system for normal operation.
- E7 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION
- Disconnect the instrument cluster connector.
- Check for:
- corrosion
- damaged pins
- pushed-out pins
- Connect the instrument cluster connector and make sure it seats correctly.
- Operate the system and verify the concern is still present.
- Is the concern still present?
- YES : INSTALL a new instrument cluster. REFER to INSTRUMENT CLUSTER . TEST the system for normal operation.
- NO : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.