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Home >> Lincoln >> 2006 >> LS >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Actuation -- Brake Booster >> Removal And Installation >> Brake Booster

Brake Booster

Fig 1: Identifying Brake Booster Components
G04690026Courtesy of FORD MOTOR CO.
  1. Remove the 2 nuts and position the vapor management valve (VMV) and bracket assembly aside.
    • To install, tighten to 28 Nm (21 lb-ft).
      Fig 2: Locating Vapor Management Valve Bracket Assembly Nuts
      G04690027Courtesy of FORD MOTOR CO.
  2. Remove the 2 nuts and the 2 windshield wiper pivot arms.
    • To install, tighten to 25 Nm (18 lb-ft).
      Fig 3: Locating Windshield Wiper Pivot Arm Nut
      G04690028Courtesy of FORD MOTOR CO.
  3. Disconnect the windshield washer hose.
    Fig 4: Locating Windshield Washer Hose
    G04690029Courtesy of FORD MOTOR CO.
  4. Remove the cowl panel grille.
    1. Remove the cowl panel grille pin-type retainers.
    2. Remove the cowl panel grille rubber trim.
    3. Remove the cowl panel grille.
      Fig 5: Identifying Cowl Panel Grille, Pin-Type Retainers And Rubber Trim
      G04690030Courtesy of FORD MOTOR CO.
  5. Remove the 7 bolts and the strut tower support brace.
    • To install, tighten to 20 Nm (15 lb-ft)
      Fig 6: Locating Strut Tower Support Brace Bolts
      G04690031Courtesy of FORD MOTOR CO.
  6. Disconnect the degas bottle return hose.
    Fig 7: Locating Degas Bottle Return Hose
    G04690032Courtesy of FORD MOTOR CO.
  7. Remove the 2 degas bottle bolts and position the degas bottle aside.
    • To install, tighten to 15 Nm (11 lb-ft).
      Fig 8: Locating Degas Bottle Bolts
      G04690033Courtesy of FORD MOTOR CO.
  8. Remove the brake master cylinder. For additional information, refer to HYDRAULIC BRAKE ACTUATION .
  9. Disconnect the brake booster vacuum hose from the vacuum check valve.
  10. Remove the speed control deactivation switch. For additional information, refer to SPEED CONTROL .
  11. Remove the stoplamp switch. For additional information, refer to EXTERIOR LIGHTING .
  12. Remove the 2 screws and the switch bracket.
  13. Remove and discard the 4 brake booster-to-brake pedal bracket nuts.
    • To install, tighten to 27 Nm (20 lb-ft).
      Fig 9: Locating Brake Booster-To-Brake Pedal Bracket Nuts
      G04690034Courtesy of FORD MOTOR CO.
  14. Disconnect the brake pedal pin from the brake booster input shaft.
    1. Remove the redundant self-locking clip.
    2. Disconnect the booster rod from the brake pedal.
  15. Remove the brake booster from the vehicle.
  16. To install, reverse the removal procedure.