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Home >> Lincoln >> 2004 >> LS 3.0 S >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Removal And Installation >> Evaporative Emission Canister and Purge Valve >> Removal and Installation

Removal and Installation

WARNING: The evaporative emission system contains fuel vapor and condensed fuel vapor. Although not present in large quantities, it still presents the danger of explosion or fire. Disconnect the battery ground cable from the battery to minimize the possibility of an electrical spark occurring, possibly causing a fire or explosion if fuel vapor or liquid fuel are present in the area. Failure to follow these instructions can result in personal injury.
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.
  1. Disconnect the battery ground cable.
  2. If the canisters are to be removed, remove the rear subframe.
  3. To remove individual components, only carry out the listed steps.
    COMPONENT REMOVAL STEPS

    Component Steps
    Evaporative emissions canister purge valve 1-5
    Evaporative emissions canisters 6-19
  4. Illustration 1 of 3. Remove the components in the order indicated in the following illustration and table. See Fig 1.
    Fig 1: Removing Components Vapor Tube Quick Connect Fitting
    G03202135Courtesy of FORD MOTOR CO.
  5. Illustration 2 of 3. Remove the components in the order indicated in the following illustration and table. See Fig 2.
    Fig 2: Removing Components Evaporative Emission Canister Bracket Assembly
    G03202136Courtesy of FORD MOTOR CO.
  6. Illustration 3 of 3. Remove the components in the order indicated in the following illustration and table. See Fig 3.
    Fig 3: Removing Components Vapor Tube
    G03202137Courtesy of FORD MOTOR CO.
  7. To install, reverse the removal procedure.
  8. Carry out a leak test. For additional information, refer to EVAPORATIVE EMISSION SYSTEM LEAK TEST .
  9. Carry out the evaporative emission repair verification drive cycle. For additional information, refer to EVAPORATIVE EMISSION REPAIR VERIFICATION DRIVE CYCLE .

Item 19: Fuel Vapor Canister Removal Note 

  1. Remove the rivet and the fuel vapor canister.
    Fig 4: Removing Fuel Vapor Canister Rivet
    G03202138Courtesy of FORD MOTOR CO.