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Removal [11/2021 - ]: Procedure

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  1. REMOVE FUEL TANK VENT TUBE ASSEMBLY 

    Refer to REMOVAL [11/2021 - ] 

  2. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [11/2021 - ] 

  3. DRAIN FUEL 
  4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  5. REMOVE FRONT FLOOR COVER LH 
    1. GTY1074923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 3 clips, 2 bolts and 5 screws.
      2. Turn the 3 clips and remove the front floor cover LH from the vehicle body.
        NOTE:

        If the 3 clips are not turned when the front floor cover LH is removed, the front floor cover LH or stud bolt may be damaged.

        HINT: 

        Do not remove the clips from the front floor cover LH.

  6. REMOVE NO. 2 FLOOR UNDER COVER 
    1. GTY1075434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 3 clips and 2 bolts.
      2. Turn the 4 clips and remove the No. 2 floor under cover from the vehicle body.
        NOTE:

        If the 4 clips are not turned when the No. 2 floor under cover is removed, the No. 2 floor under cover or stud bolt may be damaged.

        HINT: 

        Do not remove the clips from the No. 2 floor under cover.

  7. REMOVE FRONT FLOOR COVER RH 
    1. GTY1075069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 2 clips, 2 bolts and 4 screws.
      2. Turn the 3 clips and remove the front floor cover RH from the vehicle body.
        NOTE:

        If the 3 clips are not turned when the front floor cover RH is removed, the front floor cover RH or stud bolt may be damaged.

        HINT: 

        Do not remove the clips from the front floor cover RH.

  8. REMOVE NO. 1 FLOOR UNDER COVER 
    1. GTY1075582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 3 clips and 2 bolts.
      2. Turn the clip and remove the No. 1 floor under cover from the vehicle body.
        NOTE:

        If the clip is not turned when the No. 1 floor under cover is removed, the No. 1 floor under cover or stud bolt may be damaged.

        HINT: 

        Do not remove the clip from the No. 1 floor under cover.

  9. REMOVE TAIL EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

  10. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. GTY1074898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE NO. 1 FUEL TANK PROTECTOR 
    1. GTY1074887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT FUEL TANK EVAP/VENT TUBE SUB-ASSEMBLY 
    1. GTY1074942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the clamp.
      2. Disconnect the fuel tank evap/vent tube sub-assembly from the fuel tank vent hose sub-assembly.

        Refer to PRECAUTION [11/2021 - ]

  13. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. GTY1075483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

        Refer to PRECAUTION [11/2021 - ]

  14. DISCONNECT FUEL TANK BREATHER TUBE 
    1. GTY1074828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the fuel tank breather tube from the fuel tank breather tube sub-assembly.

        Refer to PRECAUTION [11/2021 - ]

  15. DISCONNECT FUEL TANK FILLER PIPE ASSEMBLY 
    1. GTY1075646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the fuel tank filler pipe assembly from the fuel tank sub-assembly.

        Refer to PRECAUTION [11/2021 - ]

  16. REMOVE FUEL TANK SUB-ASSEMBLY 
    WARNING:

    The fuel tank sub-assembly is very heavy. Be sure to follow the procedure described in the repair information, or the fuel tank sub-assembly may fall off the engine lifter.

    GTY563885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1074991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Support the fuel tank sub-assembly using an engine lifter.

        HINT: 

        Using height adjustment attachments and plate lift attachments, keep the fuel tank sub-assembly horizontal.

      2. Remove the 4 bolts and 2 fuel tank band sub-assemblies.
      3. Lower the engine lifter to remove the fuel tank sub-assembly.
        NOTE:
        • Be careful not to drop the fuel tank sub-assembly.
        • When removing the fuel tank sub-assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  17. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. GTY1074864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FUEL RETURN VENT TUBE SUB-ASSEMBLY 
    1. GTY1074876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 1 FUEL TANK CUSHION 

    HINT: 

    Perform this procedure only when replacement of the No. 1 fuel tank cushion is necessary.

    1. GTY1075930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 2 FUEL TANK CUSHION 
    1. GTY1074857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE NO. 3 FUEL TANK CUSHION 

    HINT: 

    Perform this procedure only when replacement of the No. 3 fuel tank cushion is necessary.

    1. GTY1074856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE NO. 4 FUEL TANK CUSHION 

    HINT: 

    Perform this procedure only when replacement of the No. 4 fuel tank cushion is necessary.

    1. GTY1075929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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