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Caution / Notice / Hint

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The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Replacement of ECM Update ECU security key Vehicle Control History (RoB) are stored Refer to UPDATE ECU SECURITY KEY [11/2021 - ]
Perform Vehicle Identification Number (VIN) registration DTC is output Refer to REGISTRATION [11/2021 - ]
ECU configuration (Only necessary after replacement) - Refer to ECU CONFIGURATION [11/2021 - ]
Switch Specification Information Vehicle control history (RoB) [X263E] is stored Refer to INITIALIZATION [11/2021 - ]
Heavy knock history 
  • Save history
  • Write history
- Refer to REGISTRATION [11/2021 - ]
Code registration Engine start function Refer to REGISTRATION [11/2021 - ]
  • Replacement of engine assembly
  • Gas leak from exhaust system is repaired
Inspection after repair
  • Poor idle, etc.
  • Engine start function, etc.
Refer to INITIALIZATION [11/2021 - ]
Replacement of starter assembly*1 Clear the number of starter operations Stop and Start System Refer to REGISTRATION [11/2021 - ]
Replacement of battery Integrated current value initialization
Replacement of automatic transaxle assembly
  • Perform reset memory
  • Input transaxle compensation code into ECM
  • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency
Initialization:
Refer to INITIALIZATION [11/2021 - ]
Registration:
Refer to REGISTRATION [11/2021 - ]
Replacement of ECM (If transaxle compensation code read from ECM)
  • Perform reset memory*2
  • Transfer transaxle compensation code
  • Perform road test to allow ECM to learn
Replacement of ECM (If transaxle compensation code not read from ECM)
  • Perform reset memory*2
  • Reset transaxle compensation code
  • Perform road test to allow ECM to learn
Replacement of automatic transaxle fluid ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly Refer to INITIALIZATION [11/2021 - ]
Tires
  • Initialization*5*6
  • Tire Position Identification*5*6
Tire Pressure Warning System Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below
Refer to WORK PROCEDURE [03/2024 - ]
Rear television camera assembly optical axis (Back camera position setting) Parking Assist Monitor System Refer to CALIBRATION [11/2021 - ]
Parking assist ECU initialization Panoramic View Monitor System Refer to CALIBRATION [03/2024 - ]
Advanced Park Refer to CALIBRATION [03/2024 - ]
ECU Data Initialization (When performing tire replacement after RoB code X2104 is output) Dynamic Torque Control AWD System Refer to CALIBRATION [03/2023 - ]
Wheel alignment adjustment
  • Perform reset memory
  • Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system does not operate correctly
Refer to RESET MEMORY / CALIBRATION [11/2021 - ]
Steering intermediate shaft assembly*4 Automatic rack centering - Refer to AUTOMATIC RACK CENTERING [11/2021 - ]
Replacement of front bumper assembly*3 Front television camera view adjustment Panoramic View Monitor System Refer to CALIBRATION [03/2024 - ]
Advanced Park Refer to CALIBRATION [03/2024 - ]
Suspension parts Rear television camera assembly optical axis (Back camera position setting) Parking Assist Monitor System Refer to CALIBRATION [11/2021 - ]
Parking assist ECU initialization Panoramic View Monitor System Refer to CALIBRATION [03/2024 - ]
Advanced Park Refer to CALIBRATION [03/2024 - ]
Perform headlight ECU sub-assembly LH initialization Lighting System (w/ Automatic Headlight Beam Level Control System) Refer to INITIALIZATION [03/2022 - ]

*1: When the starter assembly is replaced, "ST No. 1 relay" must be also replaced.

*2: Not necessary when ECM replaced with new one

*3: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.

*4: If matchmarks were not placed when removing parts related to steering operation, perform automatic rack centering.

*5: Also necessary after performing a tire rotation.

*6: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

WARNING:
  • The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair information, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.
    GTY566510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a An Object Exceeding Weight Limit of Engine Lifter
  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
    GTY563663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor (integration control supply) or when removing the integrated capacitor (integration control supply), make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor (integration control supply) to discharge.
  • To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) battery terminal.

    Refer to INSPECTION MODE PROCEDURE [11/2021 - ]

HINT: 

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

LEARNING COMPLETES WHEN VEHICLE IS DRIVEN

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Lighting System (EXT) Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. Refer to INITIALIZATION [11/2021 - ]
Front Camera System
Adaptive High Beam System
Stop and Start System Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted. Refer to PRECAUTION [03/2024 - ]
LEARNING COMPLETES WHEN VEHICLE IS OPERATED NORMALLY

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
E-latch System
  • Back door opener
Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. Refer to INITIALIZATION [11/2021 - ]
Power Back Door System Reset back door close position Refer to INITIALIZATION [11/2021 - ]
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


COMPONENTS (REMOVAL) 

Fig 1: Engine Assembly Removal Components [03/2024 - ] (1 Of 12)
GTY1078317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
1 PRECAUTION - See step  1 - -
2 RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM - - See step  2 -
3 DISCHARGE FUEL SYSTEM PRESSURE - See step  3 - -
4 BATTERY 28800 - - -
5 ALIGN FRONT WHEELS FACING STRAIGHT AHEAD - See step  5 - -
6 SECURE STEERING WHEEL - See step  6 - -
7 FRONT WHEELS - - - -
8 FRONT FENDER FRONT SPLASH SHIELD LH 53896B - - -
9 FRONT FENDER FRONT SPLASH SHIELD RH 53895B - - -
10 NO. 1 ENGINE UNDER COVER 51441 - - -
11 NO. 2 ENGINE UNDER COVER ASSEMBLY 51420 - - -
12 FRONT FENDER APRON SEAL LH 53737B - - -
13 FRONT FENDER APRON SEAL RH 53736 - - -
Fig 2: Engine Assembly Removal Components [03/2024 - ] (2 Of 12)
GTY1078150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
14 FRONT SUSPENSION MEMBER DYNAMIC DAMPER 51227B - - -
15 FRONT FLOOR COVER LH 58166A See step  15 - -
16 FRONT FLOOR COVER RH 58165C See step  16 - -
Fig 3: Engine Assembly Removal Components [03/2024 - ] (3 Of 12)
GTY1078655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
17 FRONT BUMPER ASSEMBLY - - - -
18 FRONT BUMPER LOWER ABSORBER 52618 - - -
19 NO. 2 FRONT BUMPER REINFORCEMENT 52132A - - -
20 DRAIN ENGINE COOLANT (for Engine) - - See step  20 -
21 DRAIN COOLANT (for Intercooler) - - See step  21 -
22 DRAIN ENGINE OIL - - See step  22 -
23 DRAIN AUTOMATIC TRANSAXLE FLUID - - See step  23 -
24 DRAIN TRANSFER OIL - - See step  24 -
Fig 4: Engine Assembly Removal Components [03/2024 - ] (4 Of 12)
GTY1205709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
25 NO. 1 ENGINE COVER SUB-ASSEMBLY 12601B See step  25 - -
26 NO. 3 ENGINE COVER 12613 - - -
27 INLET AIR CLEANER ASSEMBLY 17750A - - -
28 AIR CLEANER ASSEMBLY 17700 - - -
29 NO. 2 VENTILATION HOSE 12262 - - -
30 AIR CLEANER HOSE ASSEMBLY 17880 - - -
31 ECM 89661 See step  31 - -
32 BATTERY CLAMP SUB-ASSEMBLY 74404B - - -
*1 NO. 2 ENGINE WIRE *2 ENGINE ROOM MAIN WIRE
*3 CONNECTOR COVER - -
Fig 5: Engine Assembly Removal Components [03/2024 - ] (5 Of 12)
GTY1204033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
33 FUEL VAPOR FEED HOSE ASSEMBLY 23820 - - -
34 VACUUM HOSE ASSEMBLY 44750 - - -
35 INLET HEATER WATER HOSE 87245 - - -
36 HEATER WATER HOSE 87246Y - - -
37 FUEL TUBE SUB-ASSEMBLY 23902 See step  37 - -
38 NO. 1 RADIATOR HOSE 16571C - - -
39 NO. 2 RADIATOR HOSE 16572D - - -
*1 EFI FUEL PIPE CLAMP (Fuel Tube Sub-assembly Side) - -
Fig 6: Engine Assembly Removal Components [03/2024 - ] (6 Of 12)
GTY1205777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
40 NO. 1 INTERCOOLER COOLING WATER HOSE 16551C - - -
41 NO. 2 INTERCOOLER COOLING WATER HOSE 16552C - - -
42 SUCTION HOSE SUB-ASSEMBLY 88704 See step  42 - -
43 DISCHARGE HOSE SUB-ASSEMBLY 88703 See step  43 - -
44 WIRE HARNESS - See step  44 - -
45 NO. 5 WATER BY-PASS HOSE 16282F - - -
46 STEERING INTERMEDIATE SHAFT ASSEMBLY 45220 See step  46 - -
*1 NO. 1 RELAY BLOCK COVER - -
Non-reusable part - -
Fig 7: Engine Assembly Removal Components [03/2024 - ] (7 Of 12)
GTY1204177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
47 FRONT SUSPENSION BRACE LOWER CENTER 53689 - - -
48 PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 37100 - - -
Fig 8: Engine Assembly Removal Components With Torque Specifications [03/2024 - ] (8 Of 12)
GTY1204356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
49 FRONT DRIVE SHAFT ASSEMBLY - - - -
50 TIE ROD ASSEMBLY LH 45470 See step  50 - -
51 TIE ROD ASSEMBLY RH 45460 See step  51 - -
52 ENGINE ASSEMBLY WITH TRANSAXLE - See step  52 - -
53 ENGINE MOUNTING BRACKET CAP 12353 See step  53 - -
54 INSTALL ENGINE HANGERS - See step  54 - -
*A w/ Suspension Tower Damper *B for Nut Type A
*C for Nut Type B - -
*1 FRONT BUMPER EXTENSION SUB-ASSEMBLY LH *2 FRONT BUMPER EXTENSION SUB-ASSEMBLY RH
*3 FRONT SUSPENSION MEMBER BRACE REAR LH *4 FRONT SUSPENSION MEMBER BRACE REAR RH
*5 WIRE HARNESS CLAMP BRACKET *6 SUSPENSION TOWER DAMPER
*7 COTTER PIN - -
N.m (kgf/cm, ft.lbf): Specified torque Non-reusable part
Fig 9: Engine Assembly Removal Components [03/2024 - ] (9 Of 12)
GTY1205013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
55 FLYWHEEL HOUSING UNDER COVER 11361J - - -
56 DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT 32101A See step  56 - -
57 FLYWHEEL HOUSING SIDE COVER 11363A - - -
58 STARTER ASSEMBLY 28100 - - -
59 VACUUM HOSE SUB-ASSEMBLY 17308B - - -
60 BREATHER PLUG HOSE 35104V - - -
61 WATER BY-PASS HOSE ASSEMBLY 16260 - - -
62 STEERING GEAR HEAT INSULATOR 45319 - - -
63 DISCONNECT ENGINE WIRE 82121 See step  63 - -
64 FRONT FRAME ASSEMBLY 51100G - - -
65 REAR ENGINE MOUNTING INSULATOR 12371A - - -
66 FRONT ENGINE MOUNTING INSULATOR 12361 - - -
67 ENGINE MOUNTING INSULATOR LH 12372A - - -
*1 NO. 2 ENGINE WIRE - -
*a BLACK COLOR: x 1
SILVER COLOR: x 5
- -
* Precoated part - -
Fig 10: Engine Assembly Removal Components [03/2024 - ] (10 Of 12)
GTY1254360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
68 AUTOMATIC TRANSAXLE ASSEMBLY 30500 See step  68 - -
69 DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 32101 See step  69 - -
70 NO. 1 CRANKSHAFT POSITION SENSOR PLATE 19315 - - -
71 REMOVE ENGINE WIRE 82121 - - -
*1 REAR DRIVE PLATE SPACER - -
Non-reusable part * Precoated part
Fig 11: Engine Assembly Removal Components [03/2024 - ] (11 Of 12)
GTY1206102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
72 V-RIBBED BELT 16361A See step  72 - -
73 GENERATOR ASSEMBLY 27060 See step  73 - -
74 COMPRESSOR ASSEMBLY WITH PULLEY 88310 See step  74 - -
75 V-RIBBED BELT TENSIONER ASSEMBLY 16620 See step  75 - -
76 ENGINE ASSEMBLY TO ENGINE STAND - See step  76 - -
77 REMOVE ENGINE HANGERS - - - -
Fig 12: Engine Assembly Removal Components [03/2024 - ] (12 Of 12)
GTY1203695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
78 INTERCOOLER RESERVE TANK ASSEMBLY 16640 - - -
79 ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 12305 - - -
80 ENGINE MOUNTING SPACER 12341 - - -
81 ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH 12304 - - -
*1 RADIATOR RESERVE TANK ASSEMBLY *2 NO. 2 EARTH WIRE
*3 SUCTION PIPE SUB-ASSEMBLY *4 AIR CONDITIONING TUBE ASSEMBLY
*5 INTERCOOLER RESERVE TANK BRACKET - -