Caution / Notice / Hint

WARNING: This page is about a different variant/trim than selected.

NOTE:

Steps 9 to 16 are temporary reassembly procedures for adjustment purposes.

COMPONENTS (REASSEMBLY)

Fig 1: Transfer Assembly Reassembly Components With Torque Specifications (1 Of 3)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
1	BREATHER OIL DEFLECTOR	36128B	-	-	-
2	TRANSFER RING GEAR MOUNTING CASE	41319	See step 2	-	-
3	SHAFT SNAP RING	36212L	See step 3	-	-
4	RING GEAR MOUNTING CASE BEARING RH	-	See step 4	-	-
5	RING GEAR MOUNTING CASE BEARING LH	-	See step 5	-	-

*1	RING GEAR MOUNTING CASE BEARING RH (INNER RACE)	*2	RING GEAR MOUNTING CASE BEARING RH (OUTER RACE)
*3	NO. 2 TRANSFER RING GEAR MOUNTING CASE WASHER	*4	RING GEAR MOUNTING CASE BEARING LH (INNER RACE)
*5	RING GEAR MOUNTING CASE BEARING LH (OUTER RACE)	*6	NO. 1 RING GEAR MOUNTING CASE WASHER
*7	TRANSFER RING GEAR	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 2: Transfer Assembly Reassembly Components With Torque Specifications (2 Of 3)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
6	TRANSFER OUTPUT SHAFT WASHER	36275E	-	-	-
7	TRANSFER BEARING ASSEMBLY	36250	See step 7	-	-
8	REAR TRANSFER OUTPUT SHAFT DUST DEFLECTOR	33325A	See step 8	-	-
9	TRANSFER DRIVEN PINION	-	See step 9	-	-
10	REAR TRANSFER OUTPUT SHAFT SUB-ASSEMBLY	36202	See step 10	-	-
11	INSPECT DRIVEN PINION PRELOAD	-	See step 11	-	-

*1	TRANSFER GEAR NUT	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part

Fig 3: Transfer Assembly Reassembly Components With Torque Specifications (3 Of 3)

Callout - Procedure		Part Name Code
12	INSTALL TRANSFER RING GEAR	-	See step 12	-	-
13	INSTALL NO. 1 TRANSFER CASE COVER	36121	-	-	-
14	ADJUST RING GEAR BACKLASH	-	-	-	See step 14
15	ADJUST TOTAL PRELOAD	-	-	-	See step 15
16	ADJUST TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION	-	-	-	See step 16
17	REMOVE NO. 1 TRANSFER CASE COVER	36121	-	-	-
18	REMOVE TRANSFER RING GEAR	-	-	-	-
19	REMOVE REAR TRANSFER OUTPUT SHAFT SUB-ASSEMBLY	36202	-	-	-
20	TRANSFER CASE STRAIGHT PIN	36111G	See step 20	-	-
21	INSTALL REAR TRANSFER OUTPUT SHAFT SUB-ASSEMBLY	36202	See step 21	-	-
22	INSTALL TRANSFER RING GEAR	-	-	-	-
23	INSTALL NO. 1 TRANSFER CASE COVER	36121	See step 23	-	-
24	TRANSFER CASE OIL SEAL	36111B	See step 24	-	-
25	TRANSFER CASE OIL SEAL RH	36113D	See step 25	-	-
26	TRANSFER CASE BREATHER PLUG	36111H	See step 26	-	-
27	TRANSFER FILLER PLUG	36114L	See step 27	-	-
28	TRANSFER DRAIN PLUG	36114F	See step 28	-	-
29	NO. 1 TRANSFER CASE PLUG	36114B	-	-	-
30	TRANSFER ASSEMBLY	36100	See step 30	-	-
31	TRANSFER AND TRANSAXLE SETTING STUD BOLT	36100A	See step 31	-	-

	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
	MP grease	*	Precoated part