Installation [11/2021 - ]: Procedure

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

      NOTE:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Transmission Wire (Temperature Sensor Wire)
      *b	Transmission Revolution Sensor (NC) Wire

5. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

6. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

7. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

8. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the 9 solenoid valve connectors as shown in the illustration.
      NOTE:

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Do not let transmission wire protrude into this area.

      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.

9. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Area to be cleaned

   -

   -

   1. Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.
      NOTE:

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).
      NOTE:

      To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

   2. Temporarily install the 8 bolts (C).
3. Fig 1: Transmission Case Side Cover Bolts Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Fully tighten the 10 bolts in the order shown in the illustration.

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

HINT: 

Perform this procedure only when replacement of the outlet No. 1 oil cooler hose or oil cooler union sub-assembly are necessary.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	2 to 7 mm (0.0787 to 0.276 in.)	*b	0 to 3 mm (0 to 0.118 in.)
   *c	Paint Mark (Left Side of Vehicle)	*d	30° (Paint Mark Location)

   1. Install the outlet No. 1 oil cooler hose to the oil cooler union sub-assembly and slide the clip to secure it.
      NOTE:

      • Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the oil cooler union sub-assembly.
      • Make sure that the paint mark of the outlet No. 1 oil cooler hose is within the location shown in the illustration.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt.
   2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.
   3. Fully tighten the oil cooler union bolt.

      Torque: 22.6 N.m (230 kgf/cm, 17 ft.lbf) 

   4. Fully tighten the bolt.

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

Torque: 42 N.m (428 kgf/cm, 31 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the engine wire with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

   2. Connect the transmission wire connector and rotate the lever to engage the claw.

      HINT: 

      Rotate the lever until the claw of the transmission wire connector makes a click sound.

   3. Install the vacuum hose sub-assembly with the nut.

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

Refer to INSTALLATION [11/2021 - ] 

Refer to INSTALLATION [11/2021 - ]

Refer to ADJUSTMENT [11/2021 - ] 

Refer to PROCEDURE - Step 80 [11/2021 - 03/2023] , or refer to PROCEDURE - Step 81 [03/2023 - ]