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Removal [03/2024 - ]: Procedure

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  1. PERFORM RESOLVER INITIALIZATION 
    NOTE:

    If it is necessary to replace the hybrid vehicle transaxle assembly, make sure to perform resolver initialization before starting work.

    Refer to UTILITY [11/2021 - ]
  2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 

    Refer to REMOVAL [03/2024 - ]

  3. REMOVE FUEL DELIVERY GUARD 

    Refer to PROCEDURE - Step 42

  4. INSTALL ENGINE HANGERS 
    Refer to PROCEDURE - Step 43
  5. REMOVE STEERING GEAR HEAT INSULATOR 

    Refer to PROCEDURE - Step 12

  6. DISCONNECT ENGINE WIRE 
    NOTE:

    Cover the hole where the shift control actuator assembly was installed with tape or equivalent (non-residue type) to prevent entry of foreign matter, water, etc.

    GTY1066966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1063933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the wire harness connector from the rack and pinion power steering gear assembly.

        HINT: 

        Release the lock before rotating the lock lever.

      2. Remove the 2 bolts to disconnect the engine wire.
      3. Disengage the 6 clamps to disconnect the engine wire.
    2. GTY1064573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT HV AIR CONDITIONING WIRE 
    1. GTY1064188Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE TRANSAXLE UNDER STOPPER BRACKET 
    1. GTY1064224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE STARTER HOLE INSULATOR 
    1. GTY1244856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. GTY1064218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT FRAME ASSEMBLY 

    Refer to PROCEDURE - Step 7

  12. REMOVE FRONT ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 51

  13. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. GTY1064216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 52

  15. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. GTY1064207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY 
    NOTE:
    • To avoid damaging the knock pins, do not pry between the hybrid vehicle transaxle assembly and engine assembly.
    • To prevent the splines of the transmission input damper assembly from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the transmission input damper assembly during hybrid vehicle transaxle assembly removal and installation.
    1. GTY1064577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE CONNECTOR COVER 
    See step  2
  18. REMOVE TERMINAL CAP 
    See step  3
  19. REMOVE MOTOR CABLE 
    See step  4
  20. DISCONNECT OUTLET MOTOR HOSE 

    See step  15

  21. REMOVE MOTOR COOLING COOLER 
    1. GTY1244857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE NO. 2 TRANSMISSION OIL COOLER BRACKET 
    1. GTY1064249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE MOTOR COOLING PIPE ASSEMBLY 
    1. GTY1248927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE NO. 3 INVERTER BRACKET 
    1. GTY1064265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. GTY1064256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE TRANSAXLE HOUSING PLUG 
    1. GTY1064243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE STUD BOLT 
    1. GTY1064426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an E10 "TORX" socket wrench, remove the 2 stud bolts from the hybrid vehicle transaxle assembly.
  28. REMOVE TRANSAXLE BREATHER PLUG 

    HINT: 

    Perform this procedure only when replacement of the transaxle breather plug is necessary.

    1. GTY1064236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE TRANSAXLE HOUSING TUBE CONNECTOR 

    HINT: 

    Perform this procedure only when replacement of the transaxle housing tube connector or O-ring is necessary.

    1. GTY1244865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE OUTLET MOTOR HOSE 

    HINT: 

    Perform this procedure only when replacement of the outlet motor hose or No. 2 motor cooling pipe is necessary.

    1. GTY1248928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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