Installation [11/2021 - ]: Procedure

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Engage the claw to install the No. 2 fuel sender gauge assembly to the fuel tank vent tube assembly.
      NOTE:

      Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

   2. Engage the 2 clamps to connect the wire harness to the fuel tank vent tube assembly.
      NOTE:

      • Do not damage the wire harness.
      • When engaging each wire harness to the clamp, engage one wire at a time.
   3. Connect the No. 2 fuel sender gauge assembly connector.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Protrusion

   *b

   Notch

   1. Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly to the fuel tank sub-assembly.
      NOTE:

      • When connecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.
      • Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.
   2. Align the protrusions of the fuel tank vent tube assembly with the notches in the fuel tank sub-assembly.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	SST (Plate)	*b	SST (Bolt)
   *c	SST (Claw)	*d	SST (Handle)
   *e	Insertion Point	*f	Triangle Mark (Fuel Pump Gauge Retainer)
   *g	Triangle Mark (Fuel Tank Sub-assembly)	-	-

   1. Install the fuel pump gauge retainer.

      1. While pressing down on the fuel tank vent tube assembly, temporarily install the fuel pump gauge retainer.

      2. Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

      • SST: 09808-01071 
      • SST: 09808-14031 
        1. 09808-01030
        2. 09808-01090

      HINT: 

      Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

      3. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).

      4. Install SST (handle) to SST (plate).

      • SST: 09808-14031 
        1. 09808-01010

      5. Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank sub-assembly to install the fuel tank vent tube assembly to the fuel tank sub-assembly.

      NOTE:

      • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank sub-assembly.
      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
      • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
      • Make sure that the fuel suction tube set gasket does not come off.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Cleaning Area

   *b

   Butyl Tape Adhesion Area

   1. Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.
   2. Clean the installation surfaces of the rear floor service hole cover and vehicle body.
   3. Connect the fuel tank vent tube assembly connector.
   4. Install the rear floor service hole cover with new butyl tape.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Engage the claw to install the fuel sender gauge assembly to the fuel sub-tank.
      NOTE:

      Be careful not to bend the arm of the fuel sender gauge assembly.

   2. Engage the 2 clamps to connect the wire harness to the fuel suction plate sub-assembly.
      NOTE:

      • Do not damage the wire harness.
      • When engaging each wire harness to the clamp, engage one wire at a time.
   3. Connect the fuel sender gauge assembly connector.

Refer to INSTALLATION [11/2021 - ]