Open in AC Line [12/2023 - ]: Procedure

1. Visual inspection

   HINT: 

   • When performing a visual inspection, compare the charging cable (electric vehicle charger cable assembly) with a known good one.
   • If the power source plug is damaged, replace the charging cable (electric vehicle charger cable assembly).
   • Due to the characteristics of the charging cable (electric vehicle charger cable assembly), it may become stiff or twisted. This is not a malfunction.
   • If the charging cable (electric vehicle charger cable assembly) is would tightly or repeatedly folded for storage, twists may form more easily and can lead to an open-circuit.
   • Confirm that there is no sign of changes to the charging cable (electric vehicle charger cable assembly) (cable or plug construction, deformation of connector or CCID thread, etc.)
   • If the charging cable (electric vehicle charger cable assembly) has been dropped or run over, a malfunction may occur.
   1. Check if any foreign matter is attached to the connecting part of the charging cable (electric vehicle charger cable assembly).

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *1	Charging Cable (Electric Vehicle Charger Cable Assembly) (Charging Connector Side)

      HINT: 

      If there is foreign matter in the charging connector which prevents it from being securely connected, charging will not be performed.

2. Check the latch release button (PISW)
   1. Check that the latch release button (PISW) can be pressed with no abnormal resistance.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Latch Release Button (PISW)

3. Check connection
   1. Check that the charging cable (electric vehicle charger cable assembly) and AC charger inlet cable (charging inlet side) can be connected smoothly.

      OK

      The charging cable (electric vehicle charger cable assembly) and AC charger inlet cable (charging inlet side) connect smoothly.

      HINT: 

      If the result is not as specified, perform the following checks.

   2. Check that the terminals of the charging cable (electric vehicle charger cable assembly) (charging connector side) are not bent or deformed.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *1	Charging Cable (Electric Vehicle Charger Cable Assembly) (Charging Connector Side)
      *a	Terminal

      OK

      The terminals are not bent or deformed.

      HINT: 

      If the result is not as specified, replace the charging cable (electric vehicle charger cable assembly).

   3. Check that the terminals of the AC charger inlet cable (charging inlet side) are not bent or deformed.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *1	AC Charger Inlet Cable (Charging Inlet Side)

      OK

      The terminals are not bent or deformed.

      HINT: 

      If the result is not as specified, replace the AC charger inlet cable (charging inlet side).

      Result

      Proceed to
      OK
      NG

Result: 

NG 

REPLACE MALFUNCTIONING PARTS 

Result: 

OK 

See step  2

1. Check that the service plug grip is not installed.
   NOTE:

   After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.

2. Disconnect the no1 AC charger inlet cable connector.
3. Measure the resistance according to the value(s) in the table below.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	AC Charger Inlet Cable (Charging Inlet)
   *b	AC Charger Inlet Cable (to Floor Wire)

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   n1-1 (ACIH) - no1-1 (ACIH)	Ignition switch off	Below 1 Ω
   n1-2 (ACIC) - no1-2 (ACIC)	Ignition switch off	Below 1 Ω

   Result

   Proceed to
   OK
   NG

4. Reconnect the AC charger inlet cable connector.

Result: 

NG 

REPLACE AC CHARGER INLET CABLE. Refer to  REMOVAL [12/2023 - ] 

Result: 

OK 

See step  3

1. Check that the service plug grip is not installed.
   NOTE:

   After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.

2. Disconnect the o1 electric vehicle charger assembly connector.
3. Disconnect the no1 AC charger inlet cable connector.
4. Measure the resistance according to the value(s) in the table below.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Front view of wire harness connector (to Electric Vehicle Charger Assembly)
   *b	Front view of wire harness connector (to AC Charger Inlet Cable)

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   o1-1(ACIH) - no1-1(ACIH)	Ignition switch off	Below 1 Ω
   o1-2(ACIC) - no1-2(ACIC)	Ignition switch off	Below 1 Ω

   Result

   Proceed to
   OK
   NG

5. Reconnect the AC charger inlet cable connector.
6. Reconnect the electric vehicle charger assembly connector.

Result: 

OK 

REPLACE ELECTRIC VEHICLE CHARGER ASSEMBLY. Refer to  REMOVAL [12/2023 - ] 

Result: 

NG 

REPLACE FLOOR WIRE