DTC P1CCD-96: Sub DC/DC Converter (for Charging) Component Internal Failure [12/2023 - ]: Procedure

Pre-procedure1

1. Enter the following menus:

   Powertrain > Plug-in Control > Trouble Codes 

   Procedure1

2. Check for DTCs.

   Result

   Result	Proceed to
   P1CCD-96 only is output, or DTCs except the ones in the table below are also output	A
   DTCs of plug-in charge control system in the tables below are output	B

   Malfunction Content	System	Relevant DTC
   Microcomputer malfunction	Plug-in charge control system	P0606-49	Plug-in Control Module Internal Electronic Failure
   		P060B-49	Plug-in Control Module A/D Processing Internal Electronic Failure
   		P0E5E-49	Hybrid/EV Battery Charger Control Module Internal Electronic Failure
   		P0E5E-87	Plug-in Control Module Processor from Hybrid/EV Battery Charger Control Module Processor Missing Message
   Power source circuit malfunction		P1CED-1C	Plug-in Control ECU Power Supply (Plus) Circuit Voltage Out of Range
   		P1CF0-1C	Plug-in Control ECU Power Supply (Minus) Circuit Voltage Out of Range
   		P1CF3-1C	Plug-in Control ECU Power Supply (Offset) Circuit Voltage Out of Range
   		P3194-14	Internal Control Module Circuit Short to Ground or Open
   Communication system malfunction		U1150-87	Lost Communication with Hybrid Powertrain Control Module (Hybrid/EV Battery Local Bus) Missing Message

   HINT: 

   • P1CCD-96 may be output as a result of the malfunction indicated by the DTCs above.
     1. The chart above is listed in inspection order of priority.
     2. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)

   Post-procedure1

3. None

Result: 

B 

GO TO DTC CHART (PLUG-IN CHARGE CONTROL SYSTEM). Refer to  DIAGNOSTIC TROUBLE CODE CHART [12/2023 - ] 

Result: 

A 

See step  2

Pre-procedure1

1. None

   Procedure1

2. Check the AMD fuse for improper installation.

   OK

   The fuse is installed securely.

   Pre-procedure2

3. Remove the AMD fuse from the No. 1 luggage room relay block and No. 1 junction block assembly.

   Procedure2

4. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   AMD fuse terminals	Always	Below 1 Ω

   Result

   Proceed to
   OK
   NG

   Post-procedure1

5. Install the AMD fuse.

Result: 

NG 

REPAIR OR REPLACE MALFUNCTIONING PARTS 

Result: 

OK 

See step  3

Pre-procedure1

1. Check that the service plug grip is not installed.
   NOTE:

   After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.

   Procedure1

2. Check the connector connection for the J85 electric vehicle charger assembly connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Check the contact pressure of each terminal of the J85 electric vehicle charger assembly connector and check for foreign matter or arc marks on the terminals.

   HINT: 

   Refer to ELECTRONIC CIRCUIT INSPECTION PROCEDURE [09/2023 - ]

   Result

   Result		Proceed to
   The terminals are connected securely and there are no contact problems	There is neither foreign matter nor ark marks	A
   The terminals are not connected securely and there is a contact problem	There is any of foreign matter or ark marks	B
   The terminals are not connected securely and there is a contact problem	There is neither foreign matter nor ark marks	C
   The terminals are connected securely and there are no contact problems	There is any of foreign matter or ark marks	B

   Post-procedure1

4. None

Result: 

B 

REPLACE MALFUNCTIONING PARTS 

Result: 

C 

CONNECT SECURELY 

Result: 

A 

See step  4

Pre-procedure1

1. Check that the service plug grip is not installed.
   NOTE:

   After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.

2. Connect the cable to the negative (-) auxiliary battery terminal.
3. Disconnect the J85 electric vehicle charger assembly connector.

   Procedure1

4. Measure the voltage according to the value(s) in the table below.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Front view of wire harness connector (to Electric Vehicle Charger Assembly)

   Standard Voltage

   Tester Connection	Condition	Specified Condition
   J85-1 (AMD2) - Body ground	Always	11 to 14 V

   Result

   Proceed to
   OK
   NG

   Post-procedure1

5. Reconnect the electric vehicle charger assembly connector.
6. Disconnect the cable from the negative (-) auxiliary battery terminal.

Result: 

OK 

REPLACE ELECTRIC VEHICLE CHARGER ASSEMBLY. Refer to  REMOVAL [12/2023 - ] 

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR