Caution / Notice / Hint
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EV motor control inverter assembly removal/installation are shown below.
| Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
|---|---|---|---|
| Auxiliary battery terminal is disconnected/reconnected | Operate the multiplex network master switch assembly (retractable outer mirror switch) to extend and retract the outer rear view mirror assembly | Parking Support Brake System*1 | Refer to INITIALIZATION [09/2023 - ] |
| for T24A-FTS: Gas leak from exhaust system is repaired |
Inspection after repair |
|
Refer to INITIALIZATION [09/2023 - ] |
| for 2GR-FXS: Gas leak from exhaust system is repaired |
Inspection after repair |
|
Refer to INITIALIZATION [12/2023 - ] |
| Replacement of rear transaxle with motor and inverter assembly | ECU configuration | - | Refer to ECU CONFIGURATION [09/2023 - ] |
| Replacement of rear transaxle with motor assembly | Rear Resolver Correction value Writing |
|
for PHEV Model: Refer to UTILITY [12/2023 - ] for 1Motor-HEV Model: Refer to UTILITY [09/2023 - ] |
| Replacement of EV motor control inverter assembly | ECU configuration | - | Refer to ECU CONFIGURATION [09/2023 - ] |
|
|
for PHEV Model: Refer to UTILITY [12/2023 - ] for 1Motor-HEV Model: Refer to UTILITY [09/2023 - ] |
|
| Suspension parts*2 | Rear television camera assembly optical axis (Back camera position setting) | Parking Assist Monitor System | Refer to CALIBRATION [09/2023 - ] |
| Parking assist ECU initialization | Panoramic View Monitor System | Refer to CALIBRATION [09/2023 - ] | |
| Advanced Park | Refer to CALIBRATION [09/2023 - ] | ||
w/ Automatic Headlight Beam Level Control System:
|
Lighting System (EXT) | Refer to INITIALIZATION [09/2023 - ] | |
w/ Automatic Headlight Beam Level Control System:
|
Perform headlight ECU sub-assembly LH initialization | Lighting system (w/ Automatic Headlight Beam Level Control System) | Refer to INITIALIZATION [09/2023 - ] |
| Tires |
|
Tire Pressure Warning System | Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below Refer to WORK PROCEDURE [12/2023 - ] |
| Rear television camera assembly optical axis (Back camera position setting) | Parking Assist Monitor System | Refer to CALIBRATION [09/2023 - ] | |
| Parking assist ECU initialization | Panoramic View Monitor System | Refer to CALIBRATION [09/2023 - ] | |
| Advanced Park | Refer to CALIBRATION [09/2023 - ] | ||
| Rear wheel alignment adjustment | Perform "Calibration" |
|
Refer to RESET MEMORY / CALIBRATION [09/2023 - ] |
*1: When "[Parking Support Brake System icon] System Stopped See Owner's Manual" is displayed on the multi-information display.
*2: The vehicle height changes because of tire replacement.
*3: Also necessary after performing a tire rotation.
*4: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.
- Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information
.
Refer to PRECAUTION [09/2023 - ]
- To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
- To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.
- The rear transaxle with motor and inverter assembly is very heavy. Be sure to follow the procedure described in the appropriate service information
or the engine lifter may suddenly drop or the rear transaxle with motor and inverter assembly may fall off the engine lifter.
*a An Object Exceeding Weight Limit of Engine Lifter
- To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.
- If metal shavings are created when bolts are removed from the rear transaxle with motor and inverter assembly, remove them using tape or equivalent.
- Use non-residue type tape.
- Do not remove seal packing from the sealing surface.
- Remove any seal packing that protrudes from the sealing surface.
HINT:
When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
| Effect/Inoperative Function when Necessary Procedure not Performed | Necessary Procedure | Link |
|---|---|---|
| Lighting System (w/ Automatic Headlight Beam Level Control System) | Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. | Refer to INITIALIZATION [09/2023 - ] |
| Front Camera System | ||
| Adaptive High Beam System |
| Effect/Inoperative Function when Necessary Procedure not Performed | Necessary Procedure | Link |
|---|---|---|
| Power Back Door System | Reset back door close position | Refer to INITIALIZATION [09/2023 - ] |
| Air Conditioning System | After the ignition switch is turned to ON, the servo motor standard position is recognized. | - |
When replacing parts, perform procedures according to the following table.
| Part Replaced or Procedure Performed | Before replacement | After replacement | ||
|---|---|---|---|---|
| Read the resolver compensation value for PHEV Model: Refer to UTILITY [12/2023 - ] for 1Motor-HEV Model: Refer to UTILITY [09/2023 - ] |
Check the resolver compensation value directly underneath the QR code for PHEV Model: Refer to UTILITY [12/2023 - ] for 1Motor-HEV Model: Refer to UTILITY [09/2023 - ] |
ECU Configuration Refer to ECU CONFIGURATION [09/2023 - ] |
Write the resolver compensation value for PHEV Model: Refer to UTILITY [12/2023 - ] for 1Motor-HEV Model: Refer to UTILITY [09/2023 - ] |
|
| Hybrid motor control inverter assembly | ◦ | * | ◦ | ◦ |
| EV motor control inverter assembly | ◦ | * | ◦ | ◦ |
| Transaxle assembly with motor | ◦ | ◦ | - | ◦ |
| Rear transaxle with motor assembly | ◦ | ◦ | - | ◦ |
| Transaxle assembly with motor and inverter | - | - | ◦ | - |
| Rear transaxle with motor and inverter assembly | - | - | ◦ | - |
*: Perform this step if it was not possible to read the resolver compensation value before replacement.◦: Necessary-: Not necessary
COMPONENTS (REMOVAL)
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 1 | PERFORM RESOLVER LEARNING | - | - | - | See step 1 |
| 2 | REAR TRANSAXLE WITH MOTOR AND INVERTER ASSEMBLY | 30610A | - | - | - |
| *A | for HEV Model | *B | for PHEV Model |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 3 | FRAME WIRE | 82164 | See step 3 | - | - |
| 4 | NO. 1 TRANSMISSION OIL COOLER HOSE ASSEMBLY | 32930F | See step 4 | - | - |
| 5 | NO. 1 INVERTER COOLING HOSE ASSEMBLY | G90A0A | See step 5 | - | - |
| 7 | MOTOR MOUNTING STAY RH | G2317 | - | - | - |
| 8 | REAR MOTOR MOUNTING INSULATOR RH | G2366 | - | - | - |
| 9 | MOTOR MOUNTING INSULATOR LH | G2372 | - | - | - |
| 10 | UPPER INVERTER COVER SUB-ASSEMBLY | G9022B | See step 10 | - | - |
| 11 | CHECK TERMINAL VOLTAGE | - | See step 11 | - | - |
| 12 | HV BATTERY CHARGER WIRE | 821H5A | See step 12 | - | - |
| *A | for HEV Model | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 3 | FRAME WIRE | 82164 | See step 3 | - | - |
| 4 | NO. 1 TRANSMISSION OIL COOLER HOSE ASSEMBLY | 32930F | See step 4 | - | - |
| 6 | NO. 4 INVERTER COOLING PIPE | - | See step 6 | - | - |
| 8 | REAR MOTOR MOUNTING INSULATOR RH | G2366 | - | - | - |
| 9 | MOTOR MOUNTING INSULATOR LH | G2372 | - | - | - |
| 10 | UPPER INVERTER COVER SUB-ASSEMBLY | G9022B | See step 10 | - | - |
| 11 | CHECK TERMINAL VOLTAGE | - | See step 11 | - | - |
| 13 | NO. 3 HIGH VOLTAGE FLOOR UNDER WIRE | - | See step 12 | - | - |
| *A | for PHEV Model | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 14 | VERIFY THAT VOLTAGE OF INVERTER IS 0 V | - | See step 14 | - | - |
| 15 | CLEAN REAR TRANSAXLE WITH MOTOR AND INVERTER ASSEMBLY | 30610A | See step 15 | - | - |
| 16 | HOW TO PREVENT STATIC ELECTRICITY | - | See step 16 | - | - |
| 17 | DRAIN COOLANT (for Intercooler) | - | - | See step 17 | - |
| 18 | INVERTER COVER | G9221 | See step 18 | - | - |
| 19 | REAR TRANSAXLE MOTOR COMPARTMENT WIRE | 82115A | See step 19 | - | - |
| 20 | REAR TRANSAXLE INVERTER COOLING PIPE | G9171D | See step 20 | - | - |
| 21 | EV MOTOR CONTROL INVERTER ASSEMBLY | G9210 | See step 21 | - | - |
| • | Non-reusable part | - | - |