LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2024 >> TX 350 Base, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Fuel System (2GR-FXS) - Service Information) >> Fuel Tank >> Installation [12/2023 - ] >> Procedure

Installation [12/2023 - ]: Procedure

WARNING: This page is about a different car, the 2024 Lexus TX 550h+. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
  2. INSTALL NO. 1 FUEL TANK CUSHION 
  3. INSTALL NO. 2 FUEL TANK CUSHION 
  4. INSTALL NO. 6 FUEL TANK CUSHION 
  5. INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY 
  6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
  7. INSTALL UPPER FUEL TANK COVER 
  8. INSTALL NO. 1 FUEL TANK PROTECTOR 
  9. INSTALL FUEL TANK SUB-ASSEMBLY 
    WARNING:

    The fuel tank sub-assembly is very heavy. Be sure to follow the procedure described in the appropriate service information , or the fuel tank sub-assembly may fall off the engine lifter.

    GTY563885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Fig 1: Fuel Tank Sub-Assembly Tightening Sequence
      GTY1235827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Set the fuel tank sub-assembly on an engine lifter.
        NOTE:

        Using height adjustment attachments and plate lift attachments, keep the fuel tank sub-assembly horizontal.

      2. Using the engine lifter, slowly raise the fuel tank sub-assembly, and then temporarily install the 2 No. 1 fuel tank band sub-assembly LH with the 4 bolts.
        NOTE:
        • Be careful not to drop the fuel tank sub-assembly.
        • When installing the fuel tank sub-assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
      3. Tighten the 4 bolts in the order shown in the illustration.

        Torque: 45 N.m (459 kgf/cm, 33 ft.lbf) 

  10. CONNECT FUEL TANK FILLER PIPE ASSEMBLY 
    1. GTY1236546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank filler pipe assembly to the fuel tank sub-assembly.

        Refer to PRECAUTION [12/2023 - ]

  11. CONNECT FUEL TANK BREATHER TUBE 
    1. GTY1240728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank breather tube to the fuel tank breather tube sub-assembly.

        Refer to PRECAUTION [12/2023 - ]

  12. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. GTY1232462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

        Refer to PRECAUTION [12/2023 - ]

  13. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. GTY1230198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank vent hose sub-assembly to the fuel vapor containment valve (close tank with bolt valve assembly).

        Refer to PRECAUTION [12/2023 - ]

  14. CONNECT NO. 7 FUEL TANK BREATHER TUBE 
  15. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to INSTALLATION [12/2023 - ]

  16. ADD FUEL 
  17. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to INSTALLATION [12/2023 - ]