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Inspection [12/2023 - ]: Procedure

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  1. INSPECT PORT FUEL INJECTOR ASSEMBLY 
    1. Check the resistance.
      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance

        Tester Connection Condition Specified Condition
        1 - 2 20°C (68°F) 11.6 to 12.4 Ω

        If the result is not as specified, replace the port fuel injector assembly.

        GTY517763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Component without harness connected
        (Port Fuel Injector Assembly)
    2. Check the operation.
      WARNING:

      Perform the inspection in a well-ventilated area.

      Do not perform the inspection near an open flame.

      1. Remove the No. 2 fuel pipe clamp from the fuel tube connector.
        GTY1237749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Disconnect the No. 1 fuel hose from the fuel pipe.
        GTY1241159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT: 

        Refer to PRECAUTION [12/2023 - ]

      3. Connect SST (fuel tube connector) to SST (hose) with SST (hose band), and then connect them to the fuel pipe (vehicle side).
        GTY453609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a SST (Hose)
        *b SST (Hose Band)
        *c SST (Fuel Tube Connector)
        *d Fuel Pipe (Vehicle Side)
        • SST: 09268-31016 
          1. 09268-41500
          2. 09268-41700
          3. 95336-08070
        NOTE:

        Make sure the SST (fuel tube connector) O-rings are not damaged and are free of foreign matter as they are used to seal the connections between the fuel tube connector and fuel pipe.

      4. Apply a light coat of gasoline to a new O-ring, and then install the O-ring to the port fuel injector assembly.
      5. Connect SST (adapter) and SST (hose) to the port fuel injector assembly, and hold the port fuel injector assembly and union with SST (clamp).
        GTY677103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 O-ring
        *a SST (Adapter)
        *b SST (Hose Band)
        *c SST (Clamp)
        *d SST (Hose)
        *e Vinyl Tube
        • SST: 09268-31016 
          1. 09268-41300
          2. 09268-41600
          3. 09268-41700
          4. 95336-08070
      6. Install a vinyl tube to the port fuel injector assembly.
        WARNING:

        Install a suitable vinyl tube to the port fuel injector assembly to prevent fuel from spraying.

      7. Tie SST (clamp) and SST (adapter) together with SST (tie band) as shown in the illustration.
        GTY860222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Lock
        *b SST (Tie Band)
        *c SST (Adapter)
        *d SST (Clamp)
        • SST: 09268-31016 
          1. 09268-41800
        NOTE:
        • As SST (tie band) does not completely prevent SST (clamp) from becoming loose, do not subject the parts to any impacts while using them.
        • Before using SST (tie band), make sure that there is no wear, damage or cracks. If there are any abnormalities, replace SST (tie band).

        HINT: 

        When removing SST (tie band), disengage the lock.

      8. Check that SST (clamp) and SST (adapter) cannot be easily separated.
      9. Set the port fuel injector assembly into a graduated cylinder.
        NOTE:

        Do not start the engine.

        Powertrain > Engine > Active Test 

        Tester Display
        Activate the Circuit Relay (Brushless)
      10. Connect SST (EFI inspection wire I) to the port fuel injector assembly and auxiliary battery for 15 seconds, and measure the injection volume with the graduated cylinder. Test each port fuel injector assembly 2 or 3 times.
        GTY508352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a SST (EFI Inspection Wire I)
        • SST: 09842-30090 

        Standard Injection Volume

        Item Auxiliary Battery Connection Condition Specified Condition
        No. 1 Port Fuel Injector Assembly Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal Per 15 seconds 67 to 81 cc
        4.1 to 4.9 cu.in.
        No. 2 Port Fuel Injector Assembly Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal Per 15 seconds 67 to 81 cc
        4.1 to 4.9 cu.in.
        No. 3 Port Fuel Injector Assembly Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal Per 15 seconds 67 to 81 cc
        4.1 to 4.9 cu.in.
        No. 4 Port Fuel Injector Assembly Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal Per 15 seconds 67 to 81 cc
        4.1 to 4.9 cu.in.
        No. 5 Port Fuel Injector Assembly Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal Per 15 seconds 67 to 81 cc
        4.1 to 4.9 cu.in.
        No. 6 Port Fuel Injector Assembly Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal Per 15 seconds 67 to 81 cc
        4.1 to 4.9 cu.in.
        Difference between Each Port Fuel Injector Assembly - - 14 cc or less
        0.9 cu.in. or less
        NOTE:
        • Make sure that SST (EFI inspection wire I) is securely connected.
        • Always switch the voltage on and off at the auxiliary battery side, not the port fuel injector assembly side.

        If the result is not as specified, replace the port fuel injector assembly.

    3. Check for leaks.
      1. Disconnect SST (EFI inspection wire I) from the auxiliary battery and check for fuel leaks from the port fuel injector assembly.

        Standard Fuel Drop

        1 drop or less per 20 minutes

        If the result is not as specified, replace the port fuel injector assembly.

      2. Connect the No. 1 fuel hose to the fuel pipe.

        HINT: 

        Refer to PRECAUTION [12/2023 - ]

      3. Install the No. 2 fuel pipe clamp to the fuel tube connector.
      4. Check for fuel leaks.

        HINT: 

        Refer to PROCEDURE - Step 1

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