ECU Power Source Circuit [12/2023 - ]: Procedure
- CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY (+B1, +B2 VOLTAGE)
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
*a Component with harness connected
(Hybrid Vehicle Control ECU Assembly)- - Standard Voltage
Tester Connection Condition Specified Condition D117-8 (+B1) - Body ground Ignition switch ON 11 to 14 V B88-10 (+B2) - Body ground Ignition switch ON 11 to 14 V - Turn the ignition switch off.
Result
Proceed to OK NG
Result:
NG
See step 3
Result:
OK
See step 2
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - BODY GROUND)
- Disconnect the hybrid vehicle control ECU assembly connectors.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D117-1 (E1) - Body ground Always Below 1 Ω B88-12 (E01) - Body ground Always Below 1 Ω B88-24 (E12) - Body ground Always Below 1 Ω - Reconnect the hybrid vehicle control ECU assembly connectors.
Result
Proceed to OK NG
Result:
OK
GO TO PROBLEM SYMPTOMS TABLE. Refer to PROBLEM SYMPTOMS TABLE [12/2023 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY (MREL VOLTAGE)
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
*a Component with harness connected
(Hybrid Vehicle Control ECU Assembly)- - Standard Voltage
Tester Connection Condition Specified Condition D117-10 (MREL) - Body ground Ignition switch ON 11 to 14 V - Turn the ignition switch off.
Result
Proceed to OK NG
Result:
NG
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY. Refer to REMOVAL [12/2023 - ]
Result:
OK
See step 4
- CHECK FUSE (PM-IGCT)
- Remove the PM-IGCT fuse from the No. 1 luggage room relay block and No. 1 junction block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition PM-IGCT fuse Always Below 1 Ω - Install the PM-IGCT fuse.
Result
Proceed to OK NG
Result:
NG
See step 10
Result:
OK
See step 5
- INSPECT RELAY (IGCT)
- Remove the IGCT relay from the No. 1 luggage room relay block and No. 1 junction block assembly.
- Measure the resistance according to the value(s) in the table below.
*1 IGCT Relay Standard Resistance
Tester Connection Condition Specified Condition 3 - 5 Auxiliary battery voltage not applied between terminals 1 and 2 10 kΩ or higher Auxiliary battery voltage applied between terminals 1 and 2 Below 1 Ω - Install the IGCT relay.
Result
Proceed to OK NG
Result:
NG
REPLACE RELAY (IGCT)
Result:
OK
See step 6
- CHECK HARNESS AND CONNECTOR (NO. 1 LUGGAGE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - HYBRID VEHICLE CONTROL ECU ASSEMBLY)
- Disconnect the hybrid vehicle control ECU assembly connectors.
- Remove the PM-IGCT fuse from the No. 1 luggage room relay block and No. 1 junction block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D117-8 (+B1) - 2 (PM-IGCT fuse holder) Always Below 1 Ω B88-10 (+B2) - 2 (PM-IGCT fuse holder) Always Below 1 Ω - Install the PM-IGCT fuse.
- Reconnect the hybrid vehicle control ECU assembly connectors.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 7
- CHECK HARNESS AND CONNECTOR (NO. 1 LUGGAGE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)
- Remove the PM-IGCT fuse and IGCT relay from the No. 1 luggage room relay block and No. 1 junction block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 5 (IGCT relay holder) - 1 (PM-IGCT fuse holder) Always Below 1 Ω - Install the PM-IGCT fuse and IGCT relay.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 8
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - NO. 1 LUGGAGE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)
- Disconnect the hybrid vehicle control ECU assembly connector.
- Remove the IGCT relay from the No. 1 luggage room relay block and No. 1 junction block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D117-10 (MREL) - 1 (IGCT relay holder) Always Below 1 Ω D117-10 (MREL) or 1 (IGCT relay holder) - Body ground and other terminals Always 10 kΩ or higher - Install the IGCT relay.
- Reconnect the hybrid vehicle control ECU assembly connector.
Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 9
- CHECK HARNESS AND CONNECTOR (NO. 1 LUGGAGE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - BODY GROUND)
- Remove the IGCT relay from the No. 1 luggage room relay block and No. 1 junction block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 2 (IGCT relay holder) - Body ground Always Below 1 Ω - Install the IGCT relay.
Result
Proceed to OK NG
Result:
OK
CHECK FOR INTERMITTENT PROBLEMS. Refer to CHECK FOR INTERMITTENT PROBLEMS [12/2023 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HARNESS OR CONNECTOR (NO. 1 LUGGAGE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - HYBRID VEHICLE CONTROL ECU ASSEMBLY)
- Remove the PM-IGCT fuse from the No. 1 luggage room relay block and No. 1 junction block assembly.
- Disconnect the hybrid vehicle control ECU assembly connectors.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D117-8 (+B1) or 2 (PM-IGCT fuse holder) - Body ground and other terminals Always 10 kΩ or higher B88-10 (+B2) or 2 (PM-IGCT fuse holder) - Body ground and other terminals Always 10 kΩ or higher - Reconnect the hybrid vehicle control ECU assembly connectors.
- Install the PM-IGCT fuse.
Result
Proceed to OK NG
Result:
OK
REPLACE FUSE (PM-IGCT)
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR