DTC U1157-87: Lost Communication with Drive Motor Control Module "A" (ch3) Missing Message [12/2023 - ]: Procedure
- CHECK CAN BUS MAIN WIRE (ML-BUS) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.
- Disconnect the cable from the negative (-) auxiliary battery terminal.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result B88-2 (CA5H) - B88-1 (CA5L) Cable disconnected from negative (-) auxiliary battery terminal 54 to 69 Ω Ω B88-2 (CA5H) or B88-1 (CA5L) - Other supply terminals Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher kΩ B88-2 (CA5H) or B88-1 (CA5L) - Body ground Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Ω Result
Proceed to OK NG
Post-procedure1
- Reconnect the cable from the negative (-) auxiliary battery terminal.
Result:
NG
See step 7
Result:
OK
See step 2
- Check that the service plug grip is not installed.
- CHECK HYBRID MOTOR CONTROL INVERTER ASSEMBLY (+B, +B VOLTAGE) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.
- Disconnect the hybrid motor control inverter assembly connector.
- Reconnect the cable from the negative (-) auxiliary battery terminal.
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition Result B89-36 (+B) - Body ground Ignition switch ON 11 to 14 V V B89-35 (+B2) - Body ground Ignition switch off 11 to 14 V V *a Front view of wire harness connector
(to Hybrid Motor Control Inverter Assembly)NOTE:Turning the ignition switch to ON with the hybrid motor control inverter assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
Result
Proceed to OK NG
Post-procedure1
- Turn the ignition switch off.
- Disconnect the cable from the negative (-) auxiliary battery terminal.
- Reconnect the hybrid motor control inverter assembly connector.
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 3
- Check that the service plug grip is not installed.
- CHECK HARNESS AND CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - BODY GROUND) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.
- Disconnect the hybrid motor control inverter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result B89-9 (GND1) - Body ground Ignition switch off Below 1 Ω Ω B89-8 (GND2) - Body ground Ignition switch off Below 1 Ω Ω *a Front view of wire harness connector
(to Hybrid Motor Control Inverter Assembly)Result
Proceed to OK NG
Post-procedure1
- Reconnect the hybrid motor control inverter assembly connector.
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 4
- Check that the service plug grip is not installed.
- REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY (MOTOR GENERATOR CONTROL ECU (MG ECU))
HINT:
Refer to REMOVAL [12/2023 - ]
Result
Proceed to NEXT Result:
NEXT
See step 5
- CLEAR DTC
Refer to PROCEDURE - Step 2
Result
Proceed to NEXT Result:
NEXT
See step 6
- CHECK WHETHER DTC OUTPUT RECURS (HYBRID CONTROL)
- Read the DTCs.
Powertrain > Hybrid Control > Trouble Codes
Result
Result Proceed to DTC U1157-87 is output A DTC U1157-87 is not output B
Result:
A
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY. Refer to REMOVAL [12/2023 - ]
Result:
B
END
- Read the DTCs.
- INSPECT HYBRID VEHICLE CONTROL ECU ASSEMBLY
Pre-procedure1
- Disconnect the cable from the negative (-) auxiliary battery terminal.
- Disconnect the hybrid vehicle control ECU assembly connector.
HINT:
Check the other ECUs are connected.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result B88-2 (CA5H) - B88-1 (CA5L) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Ω B88-2 (CA5H) or B88-1 (CA5L) - Other supply terminals Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher kΩ B88-2 (CA5H) or B88-1 (CA5L) - Body ground Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Ω Result
Proceed to OK NG
Post-procedure1
- Reconnect the hybrid vehicle control ECU assembly connector.
- Reconnect the cable from the negative (-) auxiliary battery terminal.
Result:
OK
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY. Refer to REMOVAL [12/2023 - ]
Result:
NG
See step 8
- INSPECT HYBRID MOTOR CONTROL INVERTER ASSEMBLY (MOTOR GENERATOR CONTROL ECU (MG ECU)) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.
- Disconnect the cable from the negative (-) auxiliary battery terminal.
- Disconnect the hybrid motor control inverter assembly connector.
HINT:
Check the other ECUs are connected.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result B89-3 (HMH1) - B89-4 (HML1) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Ω B89-3 (HMH1) or B89-4 (HML1) - Other supply terminals Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher kΩ B89-3 (HMH1) or B89-4 (HML1) - Body ground Cable disconnected from negative (-) auxiliary battery terminal 200 kΩ or higher kΩ Result
Proceed to OK NG
Post-procedure1
- Reconnect the hybrid motor control inverter assembly connector.
- Reconnect the cable from the negative (-) auxiliary battery terminal.
Result:
OK
REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY (MOTOR GENERATOR CONTROL ECU (MG ECU)). Refer to REMOVAL [12/2023 - ]
Result:
NG
See step 9
- Check that the service plug grip is not installed.
- CHECK WIRE HARNESS AND CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - EV MOTOR CONTROL INVERTER ASSEMBLY) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.
- Disconnect the hybrid motor control inverter assembly connector.
- Disconnect the EV motor control inverter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result B89-3 (HMH1) - J72-32 (HMH3) Ignition switch off Below 1 Ω Ω B89-4 (HML1) - J72-33 (HML3) Ignition switch off Below 1 Ω Ω B89-3 (HMH1) - J72-32 (HMH3) - Body ground and other terminals Ignition switch off 10 kΩ or higher kΩ B89-4 (HML1) or J72-33 (HML3) - Body ground Ignition switch off 10 kΩ or higher kΩ Result
Proceed to OK NG
Post-procedure1
- Reconnect the hybrid motor control inverter assembly connector.
- Reconnect the EV motor control inverter assembly connector.
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 10
- Check that the service plug grip is not installed.
- CHECK EV MOTOR CONTROL INVERTER ASSEMBLY (EV MOTOR CONTROL INVERTER ASSEMBLY - HYBRID VEHICLE CONTROL ECU ASSEMBLY) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the service information because this may cause a malfunction.
- Disconnect the EV motor control inverter assembly connector.
- Disconnect the hybrid vehicle control ECU assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result J72-34 (HMH4) - B88-2 (CA5H) Ignition switch off Below 1 Ω Ω J72-35 (HML4) - B88-1 (CA5L) Ignition switch off Below 1 Ω Ω J72-34 (HMH4) or B88-2 (CA5H) - Body ground and other terminals Ignition switch off 10 kΩ or higher kΩ J72-35 (HML4) or B88-1 (CA5L) - Body ground Ignition switch off 10 kΩ or higher kΩ Result
Proceed to OK NG
Post-procedure1
- Reconnect the hybrid vehicle control ECU assembly connector.
- Reconnect the EV motor control inverter assembly connector.
Result:
OK
REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY. Refer to REMOVAL [12/2023 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (HV LOCAL BUS)
- Check that the service plug grip is not installed.