Recovery Inspection [12/2023 - ]: Procedure

1. Position the HV supply battery assembly as shown in the illustration and leave it for 5 minutes.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	155 mm (6.10 in.) or more

2. Check that no electrolyte is leaking from the HV supply battery assembly.

   OK

   There is no electrolyte leaking from the HV supply battery assembly.

   WARNING:

   • Perform this procedure in an area where the battery will not be exposed to fire.
   • Do not touch the HV supply battery assembly, unless absolutely necessary, as electrolyte may be leaking.
   NOTE:

   If there is an electrolyte leak, make sure to wear insulated gloves and goggles and clean it using a piece of cloth. Do not leave electrolyte-contaminated cloths unattended. Dispose of them according to law or local regulations.

   Result

   Result
   OK
   NG

Result: 

NG 

DISCHARGING 

Result: 

OK 

See step  2

1. Check the previously recorded DTCs which resulted in replacement of the HV supply battery assembly.

   Result

   Result	Proceed to
   DTC record not available.	A
   The HV supply battery assembly was replaced due to a reason other than the DTCs listed in the following table.	B
   The HV supply battery assembly was replaced due to one of the DTCs listed in the following table.	C

   DTC No.
   P1A6017
   P1A6317
   P1A6617
   P31AA17
   P0C3000
   P31B300
   P1C7D49

Result: 

B 

See step  5

Result: 

C 

DISCHARGING 

Result: 

A 

See step  3

1. Measure the voltage according to the value(s) in the table below.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	HV Battery Main Cable (A)	*2	HV Battery Main Cable (B)
   *3	Traction Battery Plug Cable (No. 3 HV Supply Stack Sub-Assembly)	-	-

   Standard Voltage

   Tester Connection	Condition	Specified Condition
   A - D	Always	Below 99.5 V
   B - C		Below 298.6 V

   WARNING:

   Make sure not to cross the probes of the electrical tester.

   Result

   Result
   OK
   NG

Result: 

NG 

DISCHARGING 

Result: 

OK 

See step  4

1. Using a megohmmeter set to 500 V, measure the insulation resistance according to the value(s) in the table below.
   NOTE:

   Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   A - Battery Outer Case	Always	1 MΩ or higher
   B - Battery Outer Case	Always	1 MΩ or higher

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	HV Battery Main Cable (A)
   *2	HV Battery Main Cable (B)
   *a	Battery Outer Case

   Result

   Result
   OK
   NG

Result: 

NG 

DISCHARGING 

Result: 

OK 

See step  5

1. Check that the HV supply battery assembly is not deformed or damaged.

   OK

   The HV supply battery assembly is not deformed or damaged.

   Result

   Result
   OK
   NG

Result: 

OK 

RETURN HV SUPPLY BATTERY ASSEMBLY 

Result: 

NG 

DISCHARGING