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Home >> Lexus >> 2024 >> TX 350 Base, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 16 (Hybrid Battery Control System - Service Information (2 Of 3)) >> HV BATTERY (for 1Motor-HEV Model) >> Removal [09/2023 - ] >> Caution / Notice / Hint

Caution / Notice / Hint

WARNING: This page is about a different car, the 2024 Lexus TX 550h+ and 2024 Lexus TX 500h. However, it is still accessible from the selected car via links, so may be relevant.

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during HV battery removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Operate the multiplex network master switch assembly (retractable outer mirror switch) to extend and retract the outer rear view mirror assembly Parking Support Brake System* Refer to INITIALIZATION [09/2023 - ]
Replacement of HV battery Battery status info update Warning light illuminates Refer to UTILITY [09/2023 - ]

*: When "[Parking Support Brake System icon] System Stopped See Owner's Manual" is displayed on the multi-information display.

WARNING:
  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information .

    Refer to PRECAUTION [09/2023 - ]

    GTY588409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
    GTY588386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • Tapping cannot be performed on the bolt holes shown in the illustration.
    GTY1198692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Areas where tapping is prohibited
  • If tapping is performed, electrical leakage, the spraying of electrolyte, and short circuits may result, leading to electrical shock or fire.
  • When tapping is required, replace the HV battery with a new one.
NOTE:
  • To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to INSPECTION MODE PROCEDURE [09/2023 - ]

  • If the HV battery has been struck or dropped, replace it.
  • When connecting a connector to the HV battery, confirm that the connector is securely connected through the following:

    - Push the connector until a click sound is heard.

    - Visually check and confirm that the connector is securely connected by pulling on it.

  • Make sure to insulate the high-voltage connectors and terminals of the HV battery with insulating tape after removing it.

    If the HV battery is stored without insulating the connectors and terminals, electric shock or fire may result.

  • When performing repairs around the HV battery, such as using a tap, do not allow metal shavings to enter the HV battery.
  • Do not touch any high voltage wire harnesses, connectors or parts with bare hands.
  • Hold the areas shown in the illustration and lift the HV battery.
    GTY1228868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • Do not allow foreign matter, such as grease or oil, to adhere to the bolts or nuts of the HV battery.
  • Do not put your hands into the openings of the HV battery.
    GTY1240631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Opening
  • When removing/installing/moving the HV battery, make sure not to tilt it more than 80°.
  • Do not climb on top of or stand on the HV battery.
  • Do not allow any foreign matter or water to enter the HV battery.
  • If any bolts, nuts or clips are dropped into the HV battery, make sure to remove them.

HINT: 

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

LEARNING COMPLETES WHEN VEHICLE IS DRIVEN

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Lighting System (w/ Automatic Headlight Beam Level Control System) Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. Refer to INITIALIZATION [09/2023 - ]
Front Camera System
Adaptive High Beam System
LEARNING COMPLETES WHEN VEHICLE IS OPERATED NORMALLY

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Back Door System Reset back door close position Refer to INITIALIZATION [09/2023 - ]
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


COMPONENTS (REMOVAL) 

Fig 1: HV Battery (For 1Motor-HEV Model) Removal Components (1 Of 7)
GTY1229320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
1 PRECAUTION - See step  1 - -
2 READ VALUE USING GTS - See step  2 - -
3 SERVICE PLUG GRIP G3834 - - -
Fig 2: HV Battery (For 1Motor-HEV Model) Removal Components With Torque Specifications (2 Of 7)
GTY1234237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
4 REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 12601B See step  4 - -
5 REMOVE AIR CLEANER ASSEMBLY WITH NO. 1 AIR CLEANER HOSE - See step  5 - -
6 REMOVE AIR CLEANER HOSE ASSEMBLY 17880 See step  6 - -
7 REMOVE BATTERY COVER LOCK STRIKER G9295B See step  7 - -
8 REMOVE INVERTER TERMINAL COVER G9223 See step  8 - -
9 CHECK TERMINAL VOLTAGE - See step  9 - -
10 REMOVE INVERTER COVER GASKET G9231 See step  10 - -
11 INSTALL INVERTER COVER GASKET G9231 - - -
12 INSTALL INVERTER TERMINAL COVER G9223 See step  12 - -
13 INSTALL BATTERY COVER LOCK STRIKER G9295B See step  13 - -
14 INSTALL AIR CLEANER HOSE ASSEMBLY 17880 See step  14 - -
15 INSTALL AIR CLEANER ASSEMBLY WITH NO. 1 AIR CLEANER HOSE - See step  15 - -
16 INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 12601B See step  16 - -
N.m (kgf/cm, ft.lbf): Specified torque - -
Fig 3: HV Battery (For 1Motor-HEV Model) Removal Components (3 Of 7)
GTY1234636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
17 BATTERY COOLING BLOWER ASSEMBLY G9230 - - -
Fig 4: HV Battery (For 1Motor-HEV Model) Removal Components (4 Of 7)
GTY1235844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
18 NO. 3 FLOOR BOARD 65343 - - -
19 NO. 2 FLOOR BOARD 65342 - - -
20 NO. 1 FLOOR BOARD 65341 - - -
Fig 5: HV Battery (For 1Motor-HEV Model) Removal Components (5 Of 7)
GTY1230271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
21 NO. 3 CONSOLE BOX MOUNTING BRACKET 58997 See step  21 - -
22 NO. 4 CONSOLE BOX MOUNTING BRACKET 58994A See step  22 - -
*A for Captain Seat Type - -
Fig 6: HV Battery (For 1Motor-HEV Model) Removal Components (6 Of 7)
GTY1228778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
23 NO. 6 HV BATTERY SHIELD SUB-ASSEMBLY G920V See step  23 - -
24 NO. 2 HV FLOOR UNDER WIRE 821H6 See step  24 - -
25 HV BATTERY CHARGER WIRE 821H5A See step  25 - -
26 FLOOR WIRE 82161 See step  26 - -
*A for 60/40 Split Seat Type *B for Captain Seat Type
*C w/ Voltage Inverter *D w/o Voltage Inverter
*1 BATTERY COVER LOCK STRIKER *2 HV Battery Wire
Fig 7: HV Battery (For 1Motor-HEV Model) Removal Components (7 Of 7)
GTY1240447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
27 HV BATTERY G9510 See step  27 - -
28 NO. 3 HYBRID BATTERY INTAKE DUCT G92D3 See step  28 - -
29 NO. 3 HV BATTERY INTAKE DUCT LH G92E3 See step  29 - -
30 NO. 1 HYBRID BATTERY CARRIER BRACKET G92K3 See step  30 - -
31 NO. 2 HYBRID BATTERY CARRIER BRACKET G92K4 See step  31 - -
32 NO. 3 HV BATTERY CARRIER BRACKET G92K5 See step  32 - -