LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2024 >> TX 350 Base, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 13 (Engine Mechanical System (2GR-FXS) - Service Information (2 Of 3)) >> Engine Assembly >> Removal [12/2023 - ] >> Caution / Notice / Hint

Caution / Notice / Hint

WARNING: This page is about a different car, the 2024 Lexus TX 550h+. However, it is still accessible from the selected car via links, so may be relevant.

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Operate the multiplex network master switch assembly (retractable outer mirror switch) to extend and retract the outer rear view mirror assembly Parking Support Brake System* Refer to INITIALIZATION [09/2023 - ]
  • Replacement of engine assembly
  • Replacement of EGR valve assembly
  • Gas leak from exhaust system is repaired
Inspection After Repair
  • Poor idle, etc.
  • Engine start function, etc.
Refer to INITIALIZATION [12/2023 - ]
Replacement of ECM Perform Vehicle Identification Number (VIN) registration DTC is output Refer to REGISTRATION [12/2023 - ]
Update ECU security key Vehicle Control History (RoB) are stored Refer to UPDATE ECU SECURITY KEY [09/2023 - ]
Replacement of hybrid motor control inverter assembly ECU configuration - Refer to ECU CONFIGURATION [09/2023 - ]
  • Front Resolver Correction value Registration
  • Front Resolver Correction value Writing
  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration
Refer to UTILITY [12/2023 - ]
Replacement of service plug grip High voltage fuse accumulated load history reset DTCs are stored Refer to UTILITY [12/2023 - ]
Replacement of hybrid vehicle transaxle assembly Front Resolver Correction value Writing
  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration
Refer to UTILITY [12/2023 - ]
Suspension parts Rear television camera assembly optical axis (Back camera position setting) Parking Assist Monitor System Refer to CALIBRATION [09/2023 - ]
Parking assist ECU initialization Panoramic View Monitor System Refer to CALIBRATION [09/2023 - ]
Advanced Park Refer to CALIBRATION [09/2023 - ]
w/ Automatic Headlight Beam Level Control System: 
  1. Perform headlight ECU (headlight assembly LH) initialization
Lighting System (EXT) Refer to INITIALIZATION [09/2023 - ]
Tires
  • Initialization*1*2
  • Tire Position Identification*1*2
Tire Pressure Warning System Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below
Refer to WORK PROCEDURE [12/2023 - ]
Rear television camera assembly optical axis (Back camera position setting) Parking Assist Monitor System Refer to CALIBRATION [09/2023 - ]
Parking assist ECU initialization Panoramic View Monitor System Refer to CALIBRATION [09/2023 - ]
Advanced Park Refer to CALIBRATION [09/2023 - ]
Replacement of front bumper assembly*3 Front television camera view adjustment Panoramic View Monitor System Refer to CALIBRATION [09/2023 - ]
Advanced Park Refer to CALIBRATION [09/2023 - ]
Front wheel alignment adjustment Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Brake system warning light (yellow indicator) illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system disabled or malfunctions
Refer to RESET MEMORY / CALIBRATION [09/2023 - ]

*: When "[Parking Support Brake System icon] System Stopped See Owner's Manual" is displayed on the multi-information display.

*1: Also necessary after performing a tire rotation.

*2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

*3: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.

WARNING:
  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information .
    GTY588409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to PRECAUTION [09/2023 - ]

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
    GTY588386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the appropriate service information , or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.
    GTY566510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a An Object Exceeding Weight Limit of Engine Lifter
  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
    GTY563663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor (integration control supply) or when removing the integrated capacitor (integration control supply), make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor (integration control supply) to discharge.
  • To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to INSPECTION MODE PROCEDURE [09/2023 - ]

HINT: 

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

LEARNING COMPLETES WHEN VEHICLE IS DRIVEN

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Lighting System (w/ Automatic Headlight Beam Level Control System) Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. Refer to INITIALIZATION [09/2023 - ]
Front Camera System
Adaptive High Beam System
LEARNING COMPLETES WHEN VEHICLE IS OPERATED NORMALLY

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power Back Door System Reset back door close position Refer to INITIALIZATION [09/2023 - ]
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


COMPONENTS (REMOVAL) 

Fig 1: Engine Assembly Removal Components (1 Of 13)
GTY1230241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
1 PRECAUTION - See step  1 - -
2 RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM - - See step  2 -
3 DISCHARGE FUEL SYSTEM PRESSURE - See step  3 - -
4 ALIGN FRONT WHEELS FACING STRAIGHT AHEAD - See step  4 - -
5 SECURE STEERING WHEEL - See step  5 - -
6 FRONT WHEELS - - - -
7 FRONT WHEEL OPENING EXTENSION PAD LH 53852B - - -
8 FRONT WHEEL OPENING EXTENSION PAD RH 53851D - - -
9 NO. 1 ENGINE UNDER COVER 51441 - - -
10 REAR ENGINE UNDER COVER LH - - - -
11 REAR ENGINE UNDER COVER RH - - - -
12 FRONT FENDER APRON SEAL LH 53737B - - -
13 FRONT FENDER APRON SEAL RH 53736 - - -
Fig 2: Engine Assembly Removal Components (2 Of 13)
GTY1231258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
14 FRONT FLOOR COVER LH 58166A See step  14 - -
15 FRONT FLOOR COVER RH 58165C See step  15 - -
Fig 3: Engine Assembly Removal Components (3 Of 13)
GTY1232202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
16 FRONT BUMPER ASSEMBLY - - - -
17 FRONT BUMPER LOWER ABSORBER 52618 - - -
18 FRONT RADIATOR SIDE AIR GUIDE PLATE LH 16695A - - -
19 FRONT RADIATOR SIDE AIR GUIDE PLATE RH 16691A - - -
20 NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 52029C - - -
Fig 4: Engine Assembly Removal Components (4 Of 13)
GTY1234821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
21 DRAIN ENGINE COOLANT (for Engine) - - See step  21 -
22 DRAIN COOLANT (for Inverter) - - See step  22 -
23 DRAIN ENGINE OIL - - See step  23 -
24 DRAIN HYBRID TRANSAXLE FLUID - - See step  24 -
25 ELECTRIC HEATER SUB-ASSEMBLY 87101G - - -
Fig 5: Engine Assembly Removal Components (5 Of 13)
GTY1238817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
26 V-BANK COVER SUB-ASSEMBLY 11209 See step  26 - -
27 HYBRID MOTOR CONTROL INVERTER ASSEMBLY G92A0 - - -
28 FLOOR UNDER WIRE 821H1 See step  28 - -
29 ENGINE WIRE 82121 See step  29 - -
30 HEATER WATER HOSE D 87247D - - -
31 HEATER WATER HOSE B 87247B - - -
*1 NO. 1 RELAY BLOCK COVER - -
Fig 6: Engine Assembly Removal Components (6 Of 13)
GTY1230361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
32 HEATER WATER HOSE A 87247A - - -
33 WIRE HARNESS CLAMP BRACKET - - - -
34 INVERTER WATER PUMP ASSEMBLY G9040 See step  34 - -
35 INVERTER RESERVE TANK SUB-ASSEMBLY G910GB - - -
36 NO. 4 WATER BY-PASS HOSE 16281N - - -
37 NO. 1 RADIATOR HOSE 16571C - - -
38 NO. 2 RADIATOR HOSE 16572D - - -
39 NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 88711 See step  39 - -
40 SUCTION HOSE SUB-ASSEMBLY 88704 See step  40 - -
41 NO. 1 FUEL HOSE 23801F See step  41 - -
*1 NO. 1 FUEL TUBE CLAMP *2 NO. 3 INVERTER COOLING HOSE
*3 AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) CONNECTOR - -
Non-reusable part - -
Fig 7: Engine Assembly Removal Components (7 Of 13)
GTY1232754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
42 FRONT EXHAUST PIPE ASSEMBLY 17410 See step  42 - -
43 FRONT NO. 2 EXHAUST PIPE SUB-ASSEMBLY 17402 See step  43 - -
44 FRONT EXHAUST PIPE SUB-ASSEMBLY 17401 See step  44 - -
45 ENGINE UNDER COVER HEAT INSULATOR 51468B See step  45 - -
*1 NO. 23 TRACTION BATTERY BRACKET - -
Non-reusable part - -
Fig 8: Engine Assembly Removal Components (8 Of 13)
GTY1233759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
46 TRANSMISSION OIL COOLER AIR DUCT 32917A - - -
47 NO. 1 TRANSMISSION OIL COOLER HOSE ASSEMBLY 32930F - - -
48 NO. 6 INVERTER COOLING HOSE G9236A - - -
49 NO. 4 INVERTER COOLING HOSE AND NO. 5 INVERTER COOLING HOSE - See step  49 - -
50 STEERING INTERMEDIATE SHAFT ASSEMBLY 45220 See step  50 - -
*1 EXHAUST SENSOR BRACKET - -
Fig 9: Engine Assembly Removal Components (9 Of 13)
GTY1236086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
51 FRONT DRIVE SHAFT ASSEMBLY - - - -
52 TIE ROD ASSEMBLY LH 45470 See step  52 - -
53 TIE ROD ASSEMBLY RH 45460 See step  53 - -
54 SUSPENSION TOWER DAMPER 48691E See step  54 - -
55 ENGINE ASSEMBLY WITH TRANSAXLE - See step  55 - -
*1 FRONT BUMPER EXTENSION SUB-ASSEMBLY LH *2 FRONT BUMPER EXTENSION SUB-ASSEMBLY RH
*3 FRONT SUSPENSION MEMBER BRACE REAR LH *4 FRONT SUSPENSION MEMBER BRACE REAR RH
*5 ENGINE MOUNTING STAY LH *6 NO. 2 ENGINE MOUNTING STAY RH
*7 COTTER PIN - -
Non-reusable part - -
Fig 10: Engine Assembly Removal Components (10 Of 13)
GTY1233423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
56 WIRE HARNESS - - - -
57 NO. 2 EGR PIPE 25612 See step  57 - -
58 NO. 2 EGR PIPE GASKET 25629A - - -
59 NO. 10 WATER BY-PASS HOSE AND NO. 11 WATER BY-PASS HOSE - - - -
60 NO. 6 WATER BY-PASS HOSE 16283 - - -
61 EGR VALVE ASSEMBLY 25620 - - -
62 EGR INLET GASKET 25628 - - -
*1 NO. 1 EGR PIPE *2 EGR COOLER BRACKET
*3 EGR COOLER ASSEMBLY *4 STUD BOLT
*5 NO. 9 WATER BY-PASS HOSE *6 EGR VALVE GASKET
Non-reusable part - -
Fig 11: Engine Assembly Removal Components With Torque Specifications (11 Of 13)
GTY1236089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
63 INSTALL ENGINE HANGERS - See step  63 - -
64 ENGINE WIRE 82121 - - -
65 HYBRID VEHICLE TRANSAXLE ASSEMBLY 30900 - - -
66 TRANSMISSION INPUT DAMPER ASSEMBLY 31270 See step  66 - -
67 FLYWHEEL SUB-ASSEMBLY 13405 See step  67 - -
N.m (kgf/cm, ft.lbf): Specified torque Non-reusable part
* Precoated part - -
Fig 12: Engine Assembly Removal Components (12 Of 13)
GTY1234030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
68 MANIFOLD STAY 17118 See step  68 - -
69 EXHAUST MANIFOLD ASSEMBLY RH 17140 See step  69 - -
70 EXHAUST MANIFOLD TO HEAD GASKET 17173 - - -
71 NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 17168 See step  71 - -
72 NO. 2 MANIFOLD STAY 17119 See step  72 - -
73 EXHAUST MANIFOLD ASSEMBLY LH 17150 See step  73 - -
74 EXHAUST MANIFOLD TO HEAD GASKET LH 17173A - - -
75 INSTALL ENGINE ASSEMBLY TO ENGINE STAND - See step  75 - -
76 REMOVE ENGINE HANGERS - - - -
Fig 13: Engine Assembly Removal Components (13 Of 13)
GTY1227945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
77 ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 12305 - - -
78 ENGINE MOUNTING SPACER 12341 - - -
79 ENGINE MOUNTING INSULATOR SUB-ASSEMBLY LH 12306 - - -
*1 RADIATOR RESERVE TANK ASSEMBLY *2 NO. 2 GROUND WIRE
*3 SUCTION PIPE SUB-ASSEMBLY *4 AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY