Caution / Notice / Hint
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.
| Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
|---|---|---|---|
| Auxiliary battery terminal is disconnected/reconnected | Operate the multiplex network master switch assembly (retractable outer mirror switch) to extend and retract the outer rear view mirror assembly | Parking Support Brake System* | Refer to INITIALIZATION [09/2023 - ] |
|
Inspection After Repair |
|
Refer to INITIALIZATION [12/2023 - ] |
| Replacement of ECM | Perform Vehicle Identification Number (VIN) registration | DTC is output | Refer to REGISTRATION [12/2023 - ] |
| Update ECU security key | Vehicle Control History (RoB) are stored | Refer to UPDATE ECU SECURITY KEY [09/2023 - ] | |
| Replacement of hybrid motor control inverter assembly | ECU configuration | - | Refer to ECU CONFIGURATION [09/2023 - ] |
|
|
Refer to UTILITY [12/2023 - ] | |
| Replacement of service plug grip | High voltage fuse accumulated load history reset | DTCs are stored | Refer to UTILITY [12/2023 - ] |
| Replacement of hybrid vehicle transaxle assembly | Front Resolver Correction value Writing |
|
Refer to UTILITY [12/2023 - ] |
| Suspension parts | Rear television camera assembly optical axis (Back camera position setting) | Parking Assist Monitor System | Refer to CALIBRATION [09/2023 - ] |
| Parking assist ECU initialization | Panoramic View Monitor System | Refer to CALIBRATION [09/2023 - ] | |
| Advanced Park | Refer to CALIBRATION [09/2023 - ] | ||
w/ Automatic Headlight Beam Level Control System:
|
Lighting System (EXT) | Refer to INITIALIZATION [09/2023 - ] | |
| Tires |
|
Tire Pressure Warning System | Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below Refer to WORK PROCEDURE [12/2023 - ] |
| Rear television camera assembly optical axis (Back camera position setting) | Parking Assist Monitor System | Refer to CALIBRATION [09/2023 - ] | |
| Parking assist ECU initialization | Panoramic View Monitor System | Refer to CALIBRATION [09/2023 - ] | |
| Advanced Park | Refer to CALIBRATION [09/2023 - ] | ||
| Replacement of front bumper assembly*3 | Front television camera view adjustment | Panoramic View Monitor System | Refer to CALIBRATION [09/2023 - ] |
| Advanced Park | Refer to CALIBRATION [09/2023 - ] | ||
| Front wheel alignment adjustment | Perform "Calibration" |
|
Refer to RESET MEMORY / CALIBRATION [09/2023 - ] |
*: When "[Parking Support Brake System icon] System Stopped See Owner's Manual" is displayed on the multi-information display.
*1: Also necessary after performing a tire rotation.
*2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.
*3: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
- Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information
.
Refer to PRECAUTION [09/2023 - ]
- To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
- The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the appropriate service information
, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.
*a An Object Exceeding Weight Limit of Engine Lifter - To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
- When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor (integration control supply) or when removing the integrated capacitor (integration control supply), make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor (integration control supply) to discharge.
- To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.
HINT:
When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
| Effect/Inoperative Function When Necessary Procedures are not Performed | Necessary Procedures | Link |
|---|---|---|
| Lighting System (w/ Automatic Headlight Beam Level Control System) | Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. | Refer to INITIALIZATION [09/2023 - ] |
| Front Camera System | ||
| Adaptive High Beam System |
| Effect/Inoperative Function When Necessary Procedures are not Performed | Necessary Procedures | Link |
|---|---|---|
| Power Back Door System | Reset back door close position | Refer to INITIALIZATION [09/2023 - ] |
| Air Conditioning System | After the ignition switch is turned to ON, the servo motor standard position is recognized. | - |
COMPONENTS (REMOVAL)
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 1 | PRECAUTION | - | See step 1 | - | - |
| 2 | RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM | - | - | See step 2 | - |
| 3 | DISCHARGE FUEL SYSTEM PRESSURE | - | See step 3 | - | - |
| 4 | ALIGN FRONT WHEELS FACING STRAIGHT AHEAD | - | See step 4 | - | - |
| 5 | SECURE STEERING WHEEL | - | See step 5 | - | - |
| 6 | FRONT WHEELS | - | - | - | - |
| 7 | FRONT WHEEL OPENING EXTENSION PAD LH | 53852B | - | - | - |
| 8 | FRONT WHEEL OPENING EXTENSION PAD RH | 53851D | - | - | - |
| 9 | NO. 1 ENGINE UNDER COVER | 51441 | - | - | - |
| 10 | REAR ENGINE UNDER COVER LH | - | - | - | - |
| 11 | REAR ENGINE UNDER COVER RH | - | - | - | - |
| 12 | FRONT FENDER APRON SEAL LH | 53737B | - | - | - |
| 13 | FRONT FENDER APRON SEAL RH | 53736 | - | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 14 | FRONT FLOOR COVER LH | 58166A | See step 14 | - | - |
| 15 | FRONT FLOOR COVER RH | 58165C | See step 15 | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 16 | FRONT BUMPER ASSEMBLY | - | - | - | - |
| 17 | FRONT BUMPER LOWER ABSORBER | 52618 | - | - | - |
| 18 | FRONT RADIATOR SIDE AIR GUIDE PLATE LH | 16695A | - | - | - |
| 19 | FRONT RADIATOR SIDE AIR GUIDE PLATE RH | 16691A | - | - | - |
| 20 | NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY | 52029C | - | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 21 | DRAIN ENGINE COOLANT (for Engine) | - | - | See step 21 | - |
| 22 | DRAIN COOLANT (for Inverter) | - | - | See step 22 | - |
| 23 | DRAIN ENGINE OIL | - | - | See step 23 | - |
| 24 | DRAIN HYBRID TRANSAXLE FLUID | - | - | See step 24 | - |
| 25 | ELECTRIC HEATER SUB-ASSEMBLY | 87101G | - | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 26 | V-BANK COVER SUB-ASSEMBLY | 11209 | See step 26 | - | - |
| 27 | HYBRID MOTOR CONTROL INVERTER ASSEMBLY | G92A0 | - | - | - |
| 28 | FLOOR UNDER WIRE | 821H1 | See step 28 | - | - |
| 29 | ENGINE WIRE | 82121 | See step 29 | - | - |
| 30 | HEATER WATER HOSE D | 87247D | - | - | - |
| 31 | HEATER WATER HOSE B | 87247B | - | - | - |
| *1 | NO. 1 RELAY BLOCK COVER | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 32 | HEATER WATER HOSE A | 87247A | - | - | - |
| 33 | WIRE HARNESS CLAMP BRACKET | - | - | - | - |
| 34 | INVERTER WATER PUMP ASSEMBLY | G9040 | See step 34 | - | - |
| 35 | INVERTER RESERVE TANK SUB-ASSEMBLY | G910GB | - | - | - |
| 36 | NO. 4 WATER BY-PASS HOSE | 16281N | - | - | - |
| 37 | NO. 1 RADIATOR HOSE | 16571C | - | - | - |
| 38 | NO. 2 RADIATOR HOSE | 16572D | - | - | - |
| 39 | NO. 1 COOLER REFRIGERANT DISCHARGE HOSE | 88711 | See step 39 | - | - |
| 40 | SUCTION HOSE SUB-ASSEMBLY | 88704 | See step 40 | - | - |
| 41 | NO. 1 FUEL HOSE | 23801F | See step 41 | - | - |
| *1 | NO. 1 FUEL TUBE CLAMP | *2 | NO. 3 INVERTER COOLING HOSE |
| *3 | AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) CONNECTOR | - | - |
| • | Non-reusable part | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 42 | FRONT EXHAUST PIPE ASSEMBLY | 17410 | See step 42 | - | - |
| 43 | FRONT NO. 2 EXHAUST PIPE SUB-ASSEMBLY | 17402 | See step 43 | - | - |
| 44 | FRONT EXHAUST PIPE SUB-ASSEMBLY | 17401 | See step 44 | - | - |
| 45 | ENGINE UNDER COVER HEAT INSULATOR | 51468B | See step 45 | - | - |
| *1 | NO. 23 TRACTION BATTERY BRACKET | - | - |
| • | Non-reusable part | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 46 | TRANSMISSION OIL COOLER AIR DUCT | 32917A | - | - | - |
| 47 | NO. 1 TRANSMISSION OIL COOLER HOSE ASSEMBLY | 32930F | - | - | - |
| 48 | NO. 6 INVERTER COOLING HOSE | G9236A | - | - | - |
| 49 | NO. 4 INVERTER COOLING HOSE AND NO. 5 INVERTER COOLING HOSE | - | See step 49 | - | - |
| 50 | STEERING INTERMEDIATE SHAFT ASSEMBLY | 45220 | See step 50 | - | - |
| *1 | EXHAUST SENSOR BRACKET | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 51 | FRONT DRIVE SHAFT ASSEMBLY | - | - | - | - |
| 52 | TIE ROD ASSEMBLY LH | 45470 | See step 52 | - | - |
| 53 | TIE ROD ASSEMBLY RH | 45460 | See step 53 | - | - |
| 54 | SUSPENSION TOWER DAMPER | 48691E | See step 54 | - | - |
| 55 | ENGINE ASSEMBLY WITH TRANSAXLE | - | See step 55 | - | - |
| *1 | FRONT BUMPER EXTENSION SUB-ASSEMBLY LH | *2 | FRONT BUMPER EXTENSION SUB-ASSEMBLY RH |
| *3 | FRONT SUSPENSION MEMBER BRACE REAR LH | *4 | FRONT SUSPENSION MEMBER BRACE REAR RH |
| *5 | ENGINE MOUNTING STAY LH | *6 | NO. 2 ENGINE MOUNTING STAY RH |
| *7 | COTTER PIN | - | - |
| • | Non-reusable part | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 56 | WIRE HARNESS | - | - | - | - |
| 57 | NO. 2 EGR PIPE | 25612 | See step 57 | - | - |
| 58 | NO. 2 EGR PIPE GASKET | 25629A | - | - | - |
| 59 | NO. 10 WATER BY-PASS HOSE AND NO. 11 WATER BY-PASS HOSE | - | - | - | - |
| 60 | NO. 6 WATER BY-PASS HOSE | 16283 | - | - | - |
| 61 | EGR VALVE ASSEMBLY | 25620 | - | - | - |
| 62 | EGR INLET GASKET | 25628 | - | - | - |
| *1 | NO. 1 EGR PIPE | *2 | EGR COOLER BRACKET |
| *3 | EGR COOLER ASSEMBLY | *4 | STUD BOLT |
| *5 | NO. 9 WATER BY-PASS HOSE | *6 | EGR VALVE GASKET |
| • | Non-reusable part | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 63 | INSTALL ENGINE HANGERS | - | See step 63 | - | - |
| 64 | ENGINE WIRE | 82121 | - | - | - |
| 65 | HYBRID VEHICLE TRANSAXLE ASSEMBLY | 30900 | - | - | - |
| 66 | TRANSMISSION INPUT DAMPER ASSEMBLY | 31270 | See step 66 | - | - |
| 67 | FLYWHEEL SUB-ASSEMBLY | 13405 | See step 67 | - | - |
| N.m (kgf/cm, ft.lbf): Specified torque | • | Non-reusable part | |
| * | Precoated part | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 68 | MANIFOLD STAY | 17118 | See step 68 | - | - |
| 69 | EXHAUST MANIFOLD ASSEMBLY RH | 17140 | See step 69 | - | - |
| 70 | EXHAUST MANIFOLD TO HEAD GASKET | 17173 | - | - | - |
| 71 | NO. 2 EXHAUST MANIFOLD HEAT INSULATOR | 17168 | See step 71 | - | - |
| 72 | NO. 2 MANIFOLD STAY | 17119 | See step 72 | - | - |
| 73 | EXHAUST MANIFOLD ASSEMBLY LH | 17150 | See step 73 | - | - |
| 74 | EXHAUST MANIFOLD TO HEAD GASKET LH | 17173A | - | - | - |
| 75 | INSTALL ENGINE ASSEMBLY TO ENGINE STAND | - | See step 75 | - | - |
| 76 | REMOVE ENGINE HANGERS | - | - | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 77 | ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH | 12305 | - | - | - |
| 78 | ENGINE MOUNTING SPACER | 12341 | - | - | - |
| 79 | ENGINE MOUNTING INSULATOR SUB-ASSEMBLY LH | 12306 | - | - | - |
| *1 | RADIATOR RESERVE TANK ASSEMBLY | *2 | NO. 2 GROUND WIRE |
| *3 | SUCTION PIPE SUB-ASSEMBLY | *4 | AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY |