Installation [12/2023 - ]: Procedure

HINT: 

Perform this procedure only when replacement of the shift control actuator bracket is necessary.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Temporarily install the shift control actuator bracket to the hybrid vehicle transaxle assembly with the 3 bolts.

      Bolt	Bolt Length
      (A)	25 mm (0.984 in.)
      (B)	20 mm (0.787 in.)

   2. Tighten the 3 bolts.

      Torque: 17.5 N.m (178 kgf/cm, 13 ft.lbf) 

2. Install the shift control actuator seal.

   See step  1

3. Install the shift control actuator assembly.

   See step  2

HINT: 

Perform this procedure only when replacement of the transaxle housing tube connector or O-ring is necessary.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Coat 2 new O-rings with Toyota Genuine ATF WS and install them to the 2 transaxle housing tube connectors.
   2. Using a 19 mm deep socket wrench, install the 2 transaxle housing tube connectors to the hybrid vehicle transaxle assembly.

      Torque: 15 N.m (153 kgf/cm, 11 ft.lbf) 

HINT: 

Perform this procedure only when replacement of the transaxle breather plug is necessary.

Torque: 11.3 N.m (115 kgf/cm, 8 ft.lbf) 

Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Apply adhesive to the 2 stud bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324E or equivalent

   2. Using an E10 "TORX" socket wrench, install the 2 stud bolts to the hybrid vehicle transaxle assembly.

      Torque: 30 N.m (306 kgf/cm, 22 ft.lbf) 

Torque: 39.2 N.m (400 kgf/cm, 29 ft.lbf) 

Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the No. 3 inverter bracket to the hybrid vehicle transaxle assembly with the bolt as shown in the illustration.

      Torque: 55 N.m (561 kgf/cm, 41 ft.lbf) 

   2. Install the 5 bolts.

      Torque: 55 N.m (561 kgf/cm, 41 ft.lbf) 

Torque: 19.5 N.m (199 kgf/cm, 14 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1

   Oil Cooler Union Bolt

   *2

   Gasket

   1. Temporarily install the No. 2 motor cooling pipe to the hybrid vehicle transaxle assembly with the oil cooler union bolt and a new gasket.
   2. Install the 2 bolts.

      Torque: 19.5 N.m (199 kgf/cm, 14 ft.lbf) 

   3. Tighten the oil cooler union bolt.

      Torque: 35 N.m (357 kgf/cm, 26 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1

   Knock Pin

   -

   -

   1. Make sure that the knock pins are installed to the engine assembly.
   2. While keeping the contact surfaces of the engine assembly and hybrid vehicle transaxle assembly in close contact with one another, temporarily install the 11 bolts.

      Bolt	Bolt Length
      (A)	50 mm (1.97 in.)
      (B), (C)	45 mm (1.77 in.)

      NOTE:

      • When tightening the bolts, be sure that the contact surfaces of the engine assembly and hybrid vehicle transaxle assembly are in close contact with one another.
      • Do not apply grease to the inner splines of the transmission input damper assembly or input shaft assembly.
      • Make sure that the wire harness or similar items are not pinched between the contact surfaces.
      • Do not use excessive force when installing the hybrid vehicle transaxle assembly.
      • Make sure to align the hybrid vehicle transaxle assembly so that the input shaft assembly of the hybrid vehicle transaxle assembly will be inserted straight into the inner splines of the transmission input damper assembly.
      • When inserting the input shaft assembly of the hybrid vehicle transaxle assembly into the inner splines of the transmission input damper assembly, do not shake the hybrid vehicle transaxle assembly excessively.
      • When installing the hybrid vehicle transaxle assembly to the engine assembly, make sure to securely fit the knock pins into the knock pin holes.

      HINT: 

      • Bolt (A), (B): Install from the hybrid vehicle transaxle assembly side.
      • Bolt (C): Install from the engine assembly side.
   3. While keeping the contact surfaces of the engine assembly and hybrid vehicle transaxle assembly in close contact with one another, tighten the 11 bolts.

      Bolt (A) 

      Torque: 64 N.m (653 kgf/cm, 47 ft.lbf) 

      Bolt (B), (C) 

      Torque: 46 N.m (469 kgf/cm, 34 ft.lbf) 

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the rear engine mounting bracket to the hybrid vehicle transaxle assembly with the 4 bolts.

      Torque: 42 N.m (428 kgf/cm, 31 ft.lbf) 

      HINT: 

      Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (B) → Fully tighten bolt (A) → Fully tighten bolt (C)

Torque: 34 N.m (347 kgf/cm, 25 ft.lbf) 

Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the front engine mounting bracket to the hybrid vehicle transaxle assembly with the 3 bolts.

      Torque: 42 N.m (428 kgf/cm, 31 ft.lbf) 

      HINT: 

      Tightening order: Temporarily tighten bolt (A) → Fully tighten bolt (B) → Fully tighten bolt (C) → Fully tighten bolt (A)

Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

Refer to PROCEDURE - Step 9

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	0 to 3 mm (0 to 0.118 in.)	*b	2 to 7 mm (0.0787 to 0.276 in.)
   *c	45° (Claw of Clip Location)	*d	Paint Mark
   *e	Marking	-	-

   1. Connect the No. 3 motor cooling hose to the transaxle housing tube connector, and slide the clip to secure it.
      NOTE:

      • Make sure to slide the No. 3 motor cooling hose until it contacts the hose stopper of the transaxle housing tube connector.
      • Make sure to align the paint mark of the No. 3 motor cooling hose with the marking of the hybrid vehicle transaxle assembly.
      • Make sure that the clip is within the location shown in the illustration.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Torque Wrench Fulcrum Length

   -

   -

   1. Temporarily install the flare nut of a new No. 1 motor cooling pipe to the union.
   2. Install the No. 2 oil cooler tube clamp and No. 1 motor cooling pipe to the No. 2 motor cooling pipe with the bolt.

      Torque: 8.2 N.m (84 kgf/cm, 73 in.lbf) 

   3. Using a 17 mm union nut wrench, tighten the flare nut to connect the No. 1 motor cooling pipe.

      Specified Tightening Torque 

      Torque: 34.3 N.m (350 kgf/cm, 25 ft.lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [09/2023 - ]

      • When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)):

        29.4 N.m (300 kgf/cm, 22 ft.lbf)

Torque: 44 N.m (449 kgf/cm, 32 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	0 to 3 mm (0 to 0.118 in.)	*b	2 to 7 mm (0.0787 to 0.276 in.)
   *c	45° (Claw of Clip Location)	*d	Paint Mark
   *e	Marking	*f	Center of Paint Mark

   1. Engage the clamp.
   2. Connect the No. 1 transmission oil cooler hose assembly to the transaxle housing tube connector and No. 2 motor cooling pipe, and slide the 2 clips to secure it.
      NOTE:

      • Make sure to slide the No. 1 transmission oil cooler hose assembly until it contacts the hose stopper of the transaxle housing tube connector and No. 2 motor cooling pipe.
      • Make sure to align the paint mark of the No. 1 transmission oil cooler hose assembly with the paint mark of the No. 2 motor cooling pipe.
      • Make sure to align the paint mark of the No. 1 transmission oil cooler hose assembly with the marking of the hybrid vehicle transaxle assembly.
      • Make sure that the clip is within the location shown in the illustration.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt (A) 

   Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

   Bolt (B) 

   Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Engage the 3 clamps to connect the engine wire.
   2. Connect the engine wire with the 3 bolts.

      Bolt (A) 

      Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

      Bolt (B) 

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

   3. Connect the wire harness connector to the rack and pinion power steering gear assembly.

      HINT: 

      Make sure that the connector is fully inserted before rotating the lock lever to engage the lock.

Refer to INSTALLATION [12/2023 - ]