DTC P25B3-72: Turbocharger/Supercharger Wastegate "A" Actuator Stuck Open [09/2023 - ]: Procedure
- CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P25B3-72)
- Read the DTCs.
Powertrain > Engine > Trouble Codes
Result
Result Proceed to P25B3-72 and other DTCs are output A P25B3-72 is output B HINT:
If any DTCs other than P25B3-72 are output, troubleshoot those DTCs first.
Result:
A
GO TO DTC CHART. Refer to DIAGNOSTIC TROUBLE CODE CHART [09/2023 - ]
Result:
B
See step 2
- Read the DTCs.
- PERFORM ACTIVE TEST USING GTS (CONTROL THE WASTEGATE VALVE DUTY RATIO)
Pre-procedure1
- Put the engine in Inspection Mode (for measuring Exhaust Gas).
Powertrain > Hybrid Control > Utility
Tester Display Inspection Mode - Start the engine.
- Perform the Active Test. Check that the waste gate valve is operating.
Powertrain > Engine > Active Test
Tester Display Control the Wastegate Valve Duty Ratio OK
The waste gate valve is operating.
Result
Proceed to OK NG
Post-procedure1
- None
Result:
NG
See step 11
Result:
OK
See step 3
- Put the engine in Inspection Mode (for measuring Exhaust Gas).
- INSPECT MASS AIR FLOW METER SUB-ASSEMBLY
- Inspect the mass air flow meter sub-assembly, referring to On-vehicle Inspection for Mass Air Flow Meter.
Refer to ON-VEHICLE INSPECTION [09/2023 - ]
- Inspect the mass air flow meter sub-assembly, referring to Inspection for Mass Air Flow Meter.
Refer to INSPECTION [09/2023 - ]
Result
Proceed to OK NG
Result:
NG
See step 9
Result:
OK
See step 4
- Inspect the mass air flow meter sub-assembly, referring to On-vehicle Inspection for Mass Air Flow Meter.
- INSPECT NO. 2 TURBO PRESSURE SENSOR
Refer to ON-VEHICLE INSPECTION [09/2023 - ]
Result
Proceed to OK NG Result:
NG
See step 7
Result:
OK
See step 5
- CLEAR DTC
Pre-procedure1
- None
Post-procedure1
- Turn the ignition switch off and wait for at least 30 seconds.
Result:
NEXT
See step 6
- CHECK WHETHER DTC OUTPUT RECURS (DTC P25B3-72)
Pre-procedure1
- Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.
- Perform the All Readiness.
Powertrain > Engine > Utility
Tester Display All Readiness - Input the DTC: P25B3-72.
- Check the DTC judgment result.
Result
Result Proceed to NORMAL
(DTCs are not output)A ABNORMAL
(P25B3-72 is output)B
Post-procedure1
- None
Result:
A
CHECK FOR INTERMITTENT PROBLEMS. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [09/2023 - ]
Result:
B
REPLACE ECM. Refer to REMOVAL [09/2023 - ]
- CHECK HARNESS AND CONNECTOR
Pre-procedure1
- Disconnect the No. 2 turbo pressure sensor connector.
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition Result C42-3 (VC) - C42-2 (E2) Ignition switch ON 4.5 to 5.5 V V C42-1 (PTA) - C42-2 (E2) Ignition switch ON 3.0 to 5.5 V V
Post-procedure1
- Turn the ignition switch off and wait for at least 30 seconds.
Pre-procedure2
- None
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result C42-3 (VC) - C42-1 (PTA) Ignition switch off 171 to 189 kΩ kΩ C42-2 (E2) - Body ground Always Below 1 Ω Ω Result
Proceed to OK NG
Post-procedure2
- None
Result:
OK
REPLACE NO. 2 TURBO PRESSURE SENSOR. Refer to REMOVAL [09/2023 - ]
Result:
NG
See step 8
- CHECK HARNESS AND CONNECTOR (NO. 2 TURBO PRESSURE SENSOR - ECM)
Pre-procedure1
- Disconnect the No. 2 turbo pressure sensor connector.
- Disconnect the ECM connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result C42-3 (VC) - C26-102 (VPTA) Always Below 1 Ω Ω C42-1 (PTA) - C26-126 (PTA) Always Below 1 Ω Ω C42-2 (E2) - C26-125 (EPTA) Always Below 1 Ω Ω C42-3 (VC) or C26-102 (VPTA) - Body ground and other terminals Always 10 kΩ or higher kΩ C42-1 (PTA) or C26-126 (PTA) - Body ground and other terminals Always 10 kΩ or higher kΩ Result
Proceed to OK NG
Post-procedure1
- None
Result:
OK
REPLACE ECM. Refer to REMOVAL [09/2023 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HARNESS AND CONNECTOR
Pre-procedure1
- Disconnect the mass air flow meter sub-assembly connector.
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition Result C13-3 (VCC) - C13-2 (E2G) Ignition switch ON 4.8 to 5.2 V V C13-1 (FG) - C13-2 (E2G) Ignition switch ON 4.8 to 5.2 V V
Post-procedure1
- Turn the ignition switch off and wait for at least 30 seconds.
Pre-procedure2
- None
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result C13-3 (VCC) - C13-1 (FG) Ignition switch off 2.09 to 2.31 kΩ kΩ C13-2 (E2G) - Body ground Always Below 1 Ω Ω Result
Proceed to OK NG
Post-procedure2
- None
Result:
OK
REPLACE MASS AIR FLOW METER SUB-ASSEMBLY. Refer to REMOVAL [09/2023 - ]
Result:
NG
See step 10
- CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM)
Pre-procedure1
- Disconnect the mass air flow meter sub-assembly connector.
- Disconnect the ECM connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result C13-3 (VCC) - C26-73 (VCVG) Always Below 1 Ω Ω C13-1 (FG) - C26-75 (VG) Always Below 1 Ω Ω C13-2 (E2G) - C26-74 (E2G) Always Below 1 Ω Ω C13-3 (VCC) or C26-73 (VCVG) - Body ground and other terminals Always 10 kΩ or higher kΩ C13-1 (FG) or C26-75 (VG) - Body ground and other terminals Always 10 kΩ or higher kΩ C13-2 (E2G) or C26-74 (E2G) - Body ground and other terminals Always 10 kΩ or higher kΩ Result
Proceed to OK NG
Post-procedure1
- None
Result:
OK
REPLACE ECM. Refer to REMOVAL [09/2023 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- PERFORM ACTIVE TEST USING GTS (CONTROL THE WASTEGATE VALVE DUTY RATIO)
Pre-procedure1
- Disconnect the vacuum hose of the waste gate valve actuator with bracket assembly.
- Put the engine in Inspection Mode (for measuring Exhaust Gas).
Powertrain > Hybrid Control > Utility
Tester Display Inspection Mode - Start the engine.
- Perform the Active Test using the GTS.
Powertrain > Engine > Active Test
Tester Display Control the Wastegate Valve Duty Ratio - When the waste gate valve is operated using the GTS, check whether the vacuum hose of the waste gate valve actuator with bracket assembly applies suction your finger.
*1 Waste Gate Valve Actuator with Bracket Assembly OK
GTS Operation Specified Condition 100% Vacuum hose applies suction to finger 0% Vacuum hose applies no suction to finger Result
Proceed to OK NG
Post-procedure1
- None
Result:
OK
REPLACE TURBOCHARGER SUB-ASSEMBLY. Refer to REMOVAL [09/2023 - ]
Result:
NG
See step 12
- CHECK VACUUM PUMP ASSEMBLY
Pre-procedure1
- Disconnect the vacuum hose (vacuum pump assembly side) of the vacuum regulating valve assembly.
- Put the engine in Inspection Mode (for measuring Exhaust Gas).
Powertrain > Hybrid Control > Utility
Tester Display Inspection Mode - Start the engine.
- Check whether the vacuum hose of the vacuum regulating valve assembly applies suction your finger.
*1 Vacuum Regulating Valve Assembly OK
Vacuum hose applies suction to finger.
Result
Proceed to OK NG
Post-procedure1
- None
Result:
NG
See step 14
Result:
OK
See step 13
- INSPECT VACUUM REGULATING VALVE ASSEMBLY
Refer to INSPECTION [09/2023 - ]
Result
Proceed to OK NG Result:
OK
REPAIR OR REPLACE VACUUM HOSE (WASTE GATE VALVE ACTUATOR WITH BRACKET ASSEMBLY - VACUUM REGULATING VALVE ASSEMBLY)
Result:
NG
REPLACE VACUUM REGULATING VALVE ASSEMBLY. Refer to REMOVAL [09/2023 - ]
- INSPECT VACUUM PUMP ASSEMBLY
Refer to ON-VEHICLE INSPECTION [09/2023 - ]
Result
Proceed to OK NG Result:
OK
REPAIR OR REPLACE VACUUM LINE (VACUUM REGULATING VALVE ASSEMBLY - VACUUM PUMP ASSEMBLY)
Result:
NG
REPLACE VACUUM PUMP ASSEMBLY. Refer to REMOVAL [09/2023 - ]