Reassembly [09/2023 - ]: Procedure

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Cleaning Area

Primer

1. Clean the front door outside moulding sub-assembly surface.

   1. Using a heat light, heat the double-sided tape remaining on the front door outside moulding sub-assembly and No. 1 body outside moulding pad.

   Heating Temperature

   Area	Temperature	Area	Temperature
   Front Door Outside Moulding Sub-assembly	20 to 30 °C (68 to 86 °F)	No. 1 Body Outside Moulding Pad	20 to 30 °C (68 to 86 °F)

   WARNING:

   • Do not touch the heat light and heated parts, touching the heat light may result in burns.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     *a	Heated Part
     *b	Heat Light

   • Touching heated parts for a long time may result in burns.
   NOTE:

   Do not heat the front door outside moulding sub-assembly excessively.

   2. Remove any remaining double-sided tape from the front door outside moulding sub-assembly.

   3. Wipe off any tape adhesive residue with cleaner.

2. Apply primer to the front door outside moulding sub-assembly on the installation area of the No. 1 body outside moulding pad.

   1. Using a brush or felt, apply primer or equivalent to the No. 1 body outside moulding pad installation area.

   NOTE:

   • Replace the brush or felt if it is dirty or has become hardened.

   • Do not apply primer to the painted side.

   • Do not touch the front door outside moulding sub-assembly until the primer has dried.

   2. Let the primer dry sufficiently.

   NOTE:

   Do not touch applied surfaces until the primer is dry.

   Recommended drying time

   10 minutes or more (at 23°C (73°F))

   3. Confirm that the primer has completely dried by touching the front door outside moulding sub-assembly. Then remove the tape.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard Measurement

1. Install a new No. 1 body outside moulding pad.

   1. Using a heat light, heat the front door outside moulding sub-assembly surface.

   2. Remove the release paper from the No. 1 body outside moulding pad.

   HINT: 

   After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. Install the No. 1 body outside moulding pad as shown in the illustration.

   HINT: 

   • Apply the No. 1 body outside moulding pad along the scribed line on the front door outside moulding sub-assembly.
   • Press the No. 1 body outside moulding pad firmly to install it.