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DTC B1500-13: Fuel Sender Circuit Open [09/2023 - 12/2023]: Procedure

  1. CONFIRM MODEL 
    1. Choose the model to be inspected.

      Result

      Result Proceed to
      for T24A-FTS (for 1Motor-HEV Model) A
      for Gasoline Model, for PHEV Model B

    Result: 

    B 

    See step  6

    Result: 

    A 

    See step  2

  2. READ VALUE USING GTS 
    1. Read the Data List according to the display on the GTS.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Fuel Input Fuel level input Min.: 0.00 L, Max.: 655.35 L or Unset
      • Fuel receiver gauge indicates F:

        61.83 L

      • Fuel receiver gauge indicates 3/4:

        51.07 L

      • Fuel receiver gauge indicates 1/2:

        43.64 L

      • Fuel receiver gauge indicates 1/4:

        28.79 L

      • Fuel receiver gauge indicates E:

        6.50 L

      		 The detected value of the fuel sender gauge assembly is displayed.

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the GTS A
      Fuel level data cannot be displayed on the GTS B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [09/2023 - ] 

    Result: 

    B 

    See step  3

  3. INSPECT FUEL SENDER GAUGE ASSEMBLY 

    Refer to INSPECTION [09/2023 - ]

    Result

    Proceed to
    OK
    NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [09/2023 - ] 

    Result: 

    OK 

    See step  4

  4. INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Measure the resistance according to the value(s) in the table below.
      GTY1228158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Fuel Suction Tube with Pump and Gauge Assembly)

      Standard Resistance

      Tester Connection Condition Specified Condition Result
      J30-1 (FV) - A-3 Always Below 1 Ω Ω
      J30-2 (FE) - A-2 Always Below 1 Ω Ω
      J30-3 (FR) - A-1 Always Below 1 Ω Ω
      J30-1 (FV) - J30-2 (FE)
      or
      A-3 - A-2      		 Always 10 kΩ or higher kΩ
      J30-1 (FV) - J30-3 (FR)
      or
      A-3 - A-1      		 Always 10 kΩ or higher kΩ
      J30-2 (FE) - J30-3 (FR)
      or
      A-2 - A-1      		 Always 10 kΩ or higher kΩ

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to  REMOVAL [09/2023 - ] 

    Result: 

    OK 

    See step  5

  5. CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY) 

    Pre-procedure1

    • Disconnect the D17 combination meter assembly connector.
    • Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition Result
      J30-3 (FR) - D17-7 (FR) Always Below 1 Ω Ω
      J30-2 (FE) - D17-25 (FE&B) Always Below 1 Ω Ω
      J30-1 (FV) - D17-23 (FV) Always Below 1 Ω Ω
      J30-3 (FR) or D17-7 (FR) - Body ground Always 10 kΩ or higher kΩ
      J30-1 (FV) or D17-23 (FV) - Body ground Always 10 kΩ or higher kΩ

      Result

      Proceed to
      OK
      NG

    Post-procedure1

    • None

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [09/2023 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  6. READ VALUE USING GTS 
    1. Read the Data List according to the display on the GTS.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Fuel Input Fuel level input Min.: 0.00 L, Max.: 655.35 L or Unset
      • Fuel receiver gauge indicates F:

        65.74 L

      • Fuel receiver gauge indicates 3/4:

        53.04 L

      • Fuel receiver gauge indicates 1/2:

        45.32 L

      • Fuel receiver gauge indicates 1/4:

        29.89 L

      • Fuel receiver gauge indicates E:

        6.75 L

      		 The detected value of the fuel sender gauge assembly is displayed.

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the GTS A
      Fuel level data cannot be displayed on the GTS B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [09/2023 - ] 

    Result: 

    B 

    See step  7

  7. INSPECT FUEL SENDER GAUGE ASSEMBLY 

    Refer to INSPECTION [09/2023 - ]

    Result

    Proceed to
    OK
    NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [09/2023 - ] 

    Result: 

    OK 

    See step  8

  8. INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Measure the resistance according to the value(s) in the table below.
      GTY1228159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Fuel Suction Tube with Pump and Gauge Assembly)

      Standard Resistance

      Tester Connection Condition Specified Condition Result
      J30-1 (FV) - B-3 Always Below 1 Ω Ω
      J30-2 (FE) - B-2 Always Below 1 Ω Ω
      J30-3 (FR) - B-1 Always Below 1 Ω Ω
      J30-1 (FV) - J30-2 (FE)
      or
      B-3 - B-2      		 Always 10 kΩ or higher kΩ
      J30-1 (FV) - J30-3 (FR)
      or
      B-3 - B-1      		 Always 10 kΩ or higher kΩ
      J30-2 (FE) - J30-3 (FR)
      or
      B-2 - B-1      		 Always 10 kΩ or higher kΩ

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to  REMOVAL [09/2023 - ] 

    Result: 

    OK 

    See step  9

  9. CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY) 

    Pre-procedure1

    • Disconnect the D17 combination meter assembly connector.
    • Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition Result
      J30-3 (FR) - D17-7 (FR) Always Below 1 Ω Ω
      J30-2 (FE) - D17-25 (FE&B) Always Below 1 Ω Ω
      J30-1 (FV) - D17-23 (FV) Always Below 1 Ω Ω
      J30-1 (FV) or D17-23 (FV) - Body ground Always 10 kΩ or higher kΩ

      Result

      Proceed to
      OK
      NG

    Post-procedure1

    • None

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [09/2023 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

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