Installation [08/2023 - ]: Procedure
- INSTALL NO. 2 AIR CONDITIONING THERMISTOR ASSEMBLY
*1 Discharge Tube *2 No. 4 Cooler Clamp *3 No. 2 Air Conditioning Thermistor Assembly - - *a View A *b Installation Angle (132.8°) *c Installation Angle (90°) - - - Install the No. 2 air conditioning thermistor assembly with the No. 4 cooler clamp as shown in the illustration.
*1 Discharge Tube *2 No. 4 Cooler Clamp *3 No. 2 Air Conditioning Thermistor Assembly *4 No. 3 Cooler Packing *a View A *b Installation Angle (94.8°) *c Installation Angle (90°) - - - Perform the following procedure to install the No. 3 cooler packing.
1. Remove any remaining packing from the No. 2 air conditioning thermistor assembly and discharge tube.
2. Remove the release paper from a new No. 3 cooler packing.
3. Install the No. 3 cooler packing as shown in the illustration.
- Perform the following procedure to install the No. 3 cooler packing.
- INSTALL DISCHARGE TUBE SUB-ASSEMBLY
- Remove the vinyl tape, and sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge tube sub-assembly.
Compressor Oil
ND-OIL 11 or equivalent
- Install the O-ring to the discharge tube sub-assembly.NOTE:
Keep the O-ring and O-ring fitting surface free from foreign matter.
- Connect the discharge tube sub-assembly with the nut.
Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf)
- Remove the vinyl tape, and sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge tube sub-assembly.
- Remove the vinyl tape, and sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge tube sub-assembly.
Compressor Oil
ND-OIL 11 or equivalent
- Install the O-ring to the discharge tube sub-assembly.NOTE:
Keep the O-ring and O-ring fitting surface free from foreign matter.
- Install the discharge tube sub-assembly with the bolt.
Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf)
- Connect the connector and engage the clamp.
- Remove the vinyl tape, and sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge tube sub-assembly.
- CONNECT DISCHARGE HOSE SUB-ASSEMBLY
- Remove the vinyl tape, and sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.
Compressor Oil
ND-OIL 11 or equivalent
- Install the O-ring to the discharge hose sub-assembly.NOTE:
Keep the O-ring and O-ring fitting surface free from foreign matter.
- Connect the discharge hose sub-assembly with the bolt and nut.
Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf)
- Remove the vinyl tape, and sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.
- INSTALL HEATER PUMP ASSEMBLY
Refer to INSTALLATION [08/2023 - ]
- INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 47 - INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
Refer to PROCEDURE - Step 18
- INSTALL WINDSHIELD WIPER MOTOR AND LINK
Refer to INSTALLATION [10/2022 - ]
- CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
Refer to PROCEDURE - Step 3
- WARM UP COMPRESSOR
Refer to PROCEDURE - Step 4
- INSPECT FOR REFRIGERANT LEAK
Refer to PROCEDURE - Step 6