Installation [08/2023 - ]: Procedure
- INSTALL LOWER RADIATOR SUPPORT
- INSTALL RADIATOR SUPPORT CUSHION
- INSTALL RADIATOR ASSEMBLY
- Engage the 2 guides.
- Engage the 2 claws to install the fan with motor assembly to the radiator assembly.NOTE:
Do not damage the radiator assembly when installing the fan with motor assembly.
- Install the radiator assembly with the fan with motor assembly to the vehicle body.NOTE:
Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly with the fan with motor assembly.
- Engage the 2 guides.
- Engage the 2 claws to install the cooler condenser assembly and radiator assembly (for Inverter Coolant) to the radiator assembly.NOTE:
Make sure not to damage the cooler condenser assembly, radiator assembly (for Inverter Coolant) or radiator assembly when installing the cooler condenser assembly and radiator assembly (for Inverter Coolant).
- Install the radiator assembly with the fan with motor assembly to the vehicle body.
- Engage the 2 clamps to connect the wire harness to the fan with motor assembly.
- Connect the cooling fan motor connector and rotate the lever to lock it.NOTE:
- When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
- Be sure to securely connect the cooling fan motor connector.
- Engage the 2 clamps to connect the wire harness to the fan with motor assembly.
- Connect the cooling fan motor connector.
- CONNECT NO. 5 INVERTER COOLING HOSE
- CONNECT NO. 4 INVERTER COOLING HOSE
- CONNECT NO. 2 RADIATOR HOSE
*a View A *b 120° (Tabs of Clip Installation Area) *c Upper Side of Vehicle *d Right Side of Vehicle *e 2 to 5 mm (0.0787 to 0.197 in.) *f Paint Mark - Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.NOTE:
- Make sure to slide the No. 2 radiator hose until it contacts the hose stopper of the radiator assembly.
- Make sure that the tabs of the clip are within the area shown in the illustration.
- Engage the clamp to connect the No. 2 radiator hose to the fan with motor assembly.
- Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.
- CONNECT NO. 1 RADIATOR HOSE
*a View A *b 120° (Tabs of Clip Installation Area) *c Upper Side of Vehicle *d Right Side of Vehicle *e 2 to 5 mm (0.0787 to 0.197 in.) *f Paint Mark - Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.NOTE:
- Make sure to slide the No. 1 radiator hose until it contacts the hose stopper of the radiator assembly.
- Make sure that the tabs of the clip are within the area shown in the illustration.
- Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.
- INSTALL FILLER NECK
*a View A *b 120° (Tabs of Clip Installation Area) *c Paint Mark *d Upper Side of Vehicle *e Front Side of Vehicle *f 2 to 5 mm (0.0787 to 0.197 in.) - Connect the No. 4 water by-pass hose to the filler neck and slide the clip to secure it.NOTE:
- Align the direction of the claw on the clip with the paint mark on the hose.
- Make sure the No. 4 water by-pass hose is securely inserted to the hose stopper.
- Connect the No. 4 water by-pass hose to the filler neck and slide the clip to secure it.
*a View A *b 360° (Tabs of Clip Installation Area) *c Paint Mark *d Upper Side of Vehicle *e Front Side of Vehicle *f 2 to 5 mm (0.0787 to 0.197 in.) - Connect the No. 4 water by-pass hose to the radiator assembly and slide the clip to secure it.NOTE:
- Align the direction of the claw on the clip with the paint mark on the hose.
- Make sure the No. 4 water by-pass hose is securely inserted to the hose stopper.
- Connect the No. 4 water by-pass hose to the radiator assembly and slide the clip to secure it.
- Install the filler neck to the fan with motor assembly with the 2 bolts.
Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf)
- CONNECT NO. 6 WATER BY-PASS HOSE
- CONNECT NO. 5 WATER BY-PASS HOSE
*a View A *b 120° (Tabs of Clip Installation Area) *c Paint Mark *d Upper Side of Vehicle *e Rear Side of Vehicle *f 2 to 5 mm (0.0787 to 0.197 in.) - Connect the No. 5 water by-pass hose to the radiator assembly and slide the clip to secure it.NOTE:
- Make sure to slide the No. 5 water by-pass hose until it contacts the hose stopper of the radiator assembly.
- Make sure that the tabs of the clip are within the area shown in the illustration.
- Connect the No. 5 water by-pass hose to the radiator assembly and slide the clip to secure it.
- INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf)
- INSTALL HOOD LOCK ASSEMBLY
Refer to PROCEDURE - Step 4 - INSTALL HOOD LOCK ASSEMBLY LH
Refer to PROCEDURE - Step 5 - INSTALL HOOD LOCK CONTROL JUNCTION ASSEMBLY
Refer to PROCEDURE - Step 6
- CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY
Refer to PROCEDURE - Step 7
- INSTALL HOOD LOCK CONTROL COVER
Refer to PROCEDURE - Step 8
- INSTALL HOOD SUPPORT TENSION SPRING
Refer to PROCEDURE - Step 15
- INSTALL NO. 1 RADIATOR AIR GUIDE RH
- INSTALL NO. 1 RADIATOR AIR GUIDE LH
- INSTALL THERMISTOR ASSEMBLY
Refer to INSTALLATION [10/2022 - ]
- CONNECT NO. 3 INVERTER COOLING HOSE
Refer to PROCEDURE - Step 5 - INSTALL NO. 2 RADIATOR TO SUPPORT SEAL
- INSTALL INLET AIR CLEANER ASSEMBLY
- INSTALL NO. 2 FRONT BUMPER REINFORCEMENT
for Sport Package: Refer to PROCEDURE - Step 7
except Sport Package: Refer to PROCEDURE - Step 7
- INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
for Sport Package: Refer to PROCEDURE - Step 8
except Sport Package: Refer to PROCEDURE - Step 8
- INSTALL FRONT BUMPER LOWER ABSORBER
- INSTALL FRONT BUMPER ENERGY ABSORBER
- INSTALL FRONT BUMPER ASSEMBLY
for Sport Package: Refer to INSTALLATION [10/2022 - ]
except Sport Package: Refer to INSTALLATION [10/2022 - ]
- ADD COOLANT (for Inverter)
Refer to PROCEDURE - Step 2
- INSPECT FOR COOLANT LEAK (for Inverter)
Refer to PROCEDURE - Step 1
- ADD ENGINE COOLANT (for Engine)
Refer to PROCEDURE - Step 5
- INSPECT FOR COOLANT LEAK (for Engine)
Refer to PROCEDURE - Step 1
- ADJUST HOOD SUB-ASSEMBLY
Refer to ADJUSTMENT [10/2022 - ]
- INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
Refer to PROCEDURE - Step 67
- INSTALL NO. 1 ENGINE UNDER COVER
Refer to PROCEDURE - Step 68
- INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
- INSTALL FRONT WHEEL OPENING EXTENSION PAD LH