DTC U019B-87: Lost Communication with Hybrid/EV Battery Charger Control Module Missing Message [08/2023 - ]: Procedure
- CHECK DTC OUTPUT (PLUG-IN CONTROL)
Pre-procedure1
- None.
- Check and record any plug-in charge control system DTCs and freeze frame data. Check for DTCs.
Powertrain > Plug-in Control > Trouble Codes
Result
Result Proceed to DTCs related to plug-in control are not output. A DTCs related to plug-in control are output. B
Post-procedure1
- Turn the ignition switch off.
Result:
B
GO TO DTC CHART (PLUG-IN CHARGE CONTROL SYSTEM). Refer to DIAGNOSTIC TROUBLE CODE CHART [08/2023 - ]
Result:
A
See step 2
- CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (AMD2 VOLTAGE) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Disconnect the electric vehicle charger assembly connector.
- Connect the cable to the negative (-) auxiliary battery terminal.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition Result H125-1 (AMD2) - body ground Always 11 to 14 V V Result
Proceed to OK NG
Post-procedure1
- Disconnect the cable from the negative (-) auxiliary battery terminal.
- Reconnect the electric vehicle charger assembly connector.
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (ELECTRIC VEHICLE CHARGER ASSEMBLY POWER SOURCE CIRCUIT)
Result:
OK
See step 3
- Check that the service plug grip is not installed.
- CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (IGCT VOLTAGE) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Disconnect the electric vehicle charger assembly connector.
- Connect the cable to the negative (-) auxiliary battery terminal.
- Turn the ignition switch ON.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition Result H124-5 (IGCT) - body ground Ignition switch ON 11 to 14 V V Result
Proceed to OK NG
Post-procedure1
- Turn the ignition switch off.
- Disconnect the cable from the negative (-) auxiliary battery terminal.
- Reconnect the electric vehicle charger assembly connector.
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (ELECTRIC VEHICLE CHARGER ASSEMBLY POWER SOURCE CIRCUIT)
Result:
OK
See step 4
- Check that the service plug grip is not installed.
- CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (BODY GROUND)
- Measure the resistance according to the value(s) in the table below.
*A for 3.3 kW Type *B for 6.6 kW Type *1 Electric Vehicle Charger Assembly *2 Installation Bolt (for Body Ground) Standard Resistance
Tester Connection Condition Specified Condition Result Electric vehicle charger assembly case - body ground Always Below 1 Ω Ω HINT:
As the electric vehicle charger assembly is grounded via the case, check the tightening condition of the ground bolt if the result is not as specified.
Result
Proceed to OK NG
Result:
NG
INSPECT ELECTRIC VEHICLE CHARGER ASSEMBLY INSTALLATION CONDITION (TIGHTEN INSTALLATION BOLT OF ELECTRIC VEHICLE CHARGER ASSEMBLY)
Result:
OK
See step 5
- Measure the resistance according to the value(s) in the table below.
- CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Disconnect the electric vehicle charger assembly connector.NOTE:
Before disconnecting the connector, check that it is not loose or disconnected.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result H124-15 (CA4H) - H124-14 (CA4L) Ignition switch off 54 to 69 Ω Ω Result
Proceed to OK NG
Post-procedure1
- Reconnect the electric vehicle charger assembly connector.
Result:
OK
REPLACE ELECTRIC VEHICLE CHARGER ASSEMBLY. Refer to REMOVAL [08/2023 - ]
Result:
NG
See step 6
- Check that the service plug grip is not installed.
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - ELECTRIC VEHICLE CHARGER ASSEMBLY) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Disconnect the hybrid vehicle control ECU connector.NOTE:
- Before disconnecting the connector, check that it is not loose or disconnected.
- Check that each connector between the hybrid vehicle control ECU and battery ECU assembly is not loose or disconnected.
- Disconnect the B56 shift control actuator assembly (shift actuator ECU) connector.
- Disconnect the C35 transmission floor shift assembly (shift control ECU) connector.
- Disconnect the H124 electric vehicle charger assembly connector.NOTE:
- Before disconnecting the connector, check that it is not loose or disconnected.
- Check the terminals of the connector for deformation and corrosion.
- Disconnect the battery ECU assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition Result H124-15 (CA4H) - C59-9 (CA4H) Ignition switch off Below 1 Ω Ω H124-14 (CA4L) - C59-22 (CA4L) Ignition switch off Below 1 Ω Ω C59-9 (CA4H) - Other terminals and body ground Ignition switch off 10 kΩ or higher kΩ C59-22 (CA4L) - Other terminals and body ground Ignition switch off 10 kΩ or higher kΩ NOTE:Make sure that each connector between the electric vehicle charger assembly and hybrid vehicle control ECU is not loose or disconnected and its terminals are not deformed or corroded.
Result
Proceed to OK NG
Post-procedure1
- Reconnect the battery ECU assembly connector.
- Reconnect the Electric vehicle charger assembly connector.
- Reconnect the transmission floor shift assembly (shift control ECU) connector.
- Reconnect the shift control actuator assembly (shift actuator ECU) connector.
- Reconnect the hybrid vehicle control ECU connector.
Result:
OK
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY. Refer to REMOVAL [10/2022 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Check that the service plug grip is not installed.