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Removal [10/2024 - ]: Procedure

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  1. PERFORM RESOLVER INITIALIZATION 
    NOTE:

    If it is necessary to replace the hybrid vehicle transaxle assembly, make sure to perform resolver initialization before starting work.
  2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
  3. REMOVE FUEL DELIVERY GUARD 
  4. INSTALL ENGINE HANGERS 
  5. REMOVE STEERING GEAR HEAT INSULATOR 

    Refer to PROCEDURE - Step 13

  6. DISCONNECT ENGINE WIRE 
    NOTE:

    Cover the hole where the shift control actuator assembly was installed with tape or equivalent (non-residue type) to prevent entry of foreign matter, water, etc.

    GTY1066966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1128875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the wire harness connector from the rack and pinion power steering gear assembly.

        HINT: 

        Release the lock before rotating the lock lever.

      2. Remove the 2 bolts to disconnect the engine wire.
      3. Disengage the 6 clamps to disconnect the engine wire.
    2. GTY1206805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for PHEV Model *B for HEV Model
  7. DISCONNECT HV AIR CONDITIONING WIRE 
    1. GTY1064188Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE TRANSAXLE UNDER STOPPER BRACKET 
    1. GTY1129534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 2 TRANSMISSION OIL COOLER HOSE ASSEMBLY (w/ Oil Pump with Motor Assembly) 
    1. GTY1254648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 1 MOTOR COOLING PIPE (w/ Oil Pump with Motor Assembly) 
    1. GTY1254066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Loosen the flare nut of the No. 1 motor cooling pipe and disconnect the No. 1 motor cooling pipe from the union.
      2. Remove the bolt, No. 2 oil cooler tube clamp and No. 1 motor cooling pipe from the No. 2 motor cooling pipe.
  11. REMOVE WIRE HARNESS CLAMP BRACKET (w/ Oil Pump with Motor Assembly) 

    Refer to PROCEDURE - Step 7

  12. REMOVE OIL PUMP WITH MOTOR ASSEMBLY (w/ Oil Pump with Motor Assembly) 

    Refer to PROCEDURE - Step 8

  13. REMOVE STARTER HOLE INSULATOR (w/o Oil Pump with Motor Assembly) 
    1. GTY1254722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. GTY1064218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FRONT FRAME ASSEMBLY 

    Refer to PROCEDURE - Step 8

  16. REMOVE FRONT ENGINE MOUNTING INSULATOR 
  17. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. GTY1064216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE REAR ENGINE MOUNTING INSULATOR 
  19. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. GTY1064207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY 
    NOTE:
    • To avoid damaging the knock pins, do not pry between the hybrid vehicle transaxle assembly and engine assembly.
    • To prevent the splines of the transmission input damper assembly from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the transmission input damper assembly during hybrid vehicle transaxle assembly removal and installation.
    1. GTY1064577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE CONNECTOR COVER 
    See step  2
  22. REMOVE TERMINAL CAP 
    See step  3
  23. REMOVE MOTOR CABLE 
    See step  4
  24. DISCONNECT OUTLET MOTOR HOSE (w/o Oil Pump with Motor Assembly) 
    Refer to PROCEDURE - Step 15
  25. REMOVE MOTOR COOLING COOLER 
    1. GTY1254343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Oil Pump with Motor Assembly *B w/o Oil Pump with Motor Assembly
  26. REMOVE NO. 2 TRANSMISSION OIL COOLER BRACKET 
    1. GTY1064249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE NO. 2 MOTOR COOLING PIPE (w/ Oil Pump with Motor Assembly) 
    1. GTY1064266Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE NO. 2 MOTOR COOLING PIPE (w/o Oil Pump with Motor Assembly) 
    1. GTY1254729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE NO. 3 INVERTER BRACKET 
    1. GTY1064265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. GTY1064256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE TRANSAXLE HOUSING PLUG 
    1. GTY1064243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE STUD BOLT 
    1. GTY1127512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an E10 "TORX" socket wrench, remove the 2 stud bolts from the hybrid vehicle transaxle assembly.
  33. REMOVE TRANSAXLE BREATHER PLUG 

    HINT: 

    Perform this procedure only when replacement of the transaxle breather plug is necessary.

    1. GTY1064236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE TRANSAXLE HOUSING TUBE CONNECTOR 

    HINT: 

    Perform this procedure only when replacement of the transaxle housing tube connector or O-ring is necessary.

    1. GTY1254654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Oil Pump with Motor Assembly *B w/o Oil Pump with Motor Assembly
  35. REMOVE OUTLET MOTOR HOSE (w/o Oil Pump with Motor Assembly) 

    HINT: 

    Perform this procedure only when replacement of the outlet motor hose or No. 2 motor cooling pipe is necessary.

    1. GTY1254731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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