Caution / Notice / Hint
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during hybrid vehicle transaxle assembly removal/installation are shown below.
| Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
|---|---|---|---|
| Auxiliary battery terminal is disconnected/reconnected | Operate the multiplex network master switch assembly (retractable outer mirror switch) to extend and retract the outer rear view mirror assembly | Parking Support Brake System*1 | Refer to INITIALIZATION [10/2022 - ] |
| Replacement of ECM | Perform Vehicle Identification Number (VIN) registration | DTC is output | Refer to REGISTRATION [10/2022 - ] |
| ECU configuration | - | Refer to ECU CONFIGURATION [10/2022 - ] | |
| Update ECU security key | Vehicle Control History (RoB) are stored | Refer to UPDATE ECU SECURITY KEY [10/2022 - ] | |
| Replacement of hybrid motor control inverter assembly | Resolver learning |
|
for THS-HEV Model: Refer to UTILITY [10/2022 - ] for PHEV Model: Refer to UTILITY [08/2023 - ] |
| Replacement of hybrid vehicle transaxle assembly |
|
|
for THS-HEV Model: Refer to UTILITY [10/2022 - ] for PHEV Model: Refer to UTILITY [08/2023 - ] |
| Tires |
|
Tire Pressure Warning System | Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below Refer to WORK PROCEDURE [08/2023 - ] |
| Rear television camera assembly optical axis (Back camera position setting)*4 | Parking Assist Monitor System | Refer to CALIBRATION [10/2022 - ] | |
| Parking assist ECU initialization*4 | Panoramic View Monitor System | Refer to CALIBRATION [10/2022 - ] | |
| Advanced Park | Refer to CALIBRATION [10/2022 - ] | ||
|
Inspection after repair |
|
Refer to INITIALIZATION [10/2022 - ] |
| Replacement of front bumper assembly*5 | Front television camera view adjustment | Panoramic View Monitor System | Refer to CALIBRATION [10/2022 - ] |
| Advanced Park | Refer to CALIBRATION [10/2022 - ] | ||
| Suspension parts | Rear television camera assembly optical axis (Back camera position setting) | Parking Assist Monitor System | Refer to CALIBRATION [10/2022 - ] |
| Parking assist ECU initialization | Panoramic View Monitor System | Refer to CALIBRATION [10/2022 - ] | |
| Advanced Park | Refer to CALIBRATION [10/2022 - ] | ||
| Perform headlight ECU sub-assembly LH initialization | Lighting System (w/ Automatic Headlight Beam Level Control System) | Refer to INITIALIZATION [10/2022 - ] | |
| Front wheel alignment adjustment | Perform "Calibration" |
|
for PHEV Model: Refer to RESET MEMORY / CALIBRATION [08/2023 - ] except PHEV Model: Refer to RESET MEMORY / CALIBRATION [10/2022 - ] |
for PHEV Model:
|
High voltage fuse accumulated load history reset | High voltage fuse accumulated load history reset | Refer to UTILITY [08/2023 - ] |
*1: When "[Parking Support Brake System icon] System Stopped See Owner's Manual" is displayed on the multi-information display.
*2: Also necessary after performing a tire rotation.
*3: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.
*4: The vehicle height changes because of tire replacement.
*5: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
- Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information
.
for THS-HEV Model:
Refer to PRECAUTION [10/2022 - ]
for PHEV Model:
Refer to PRECAUTION [08/2023 - ]
- To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
- To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
- To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.
- The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the appropriate service information
, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.
*a An Object Exceeding Weight Limit of Engine Lifter - The hybrid vehicle transaxle assembly is very heavy. Be sure to follow the procedure described in the appropriate service information
, or the transmission jack may suddenly drop or a part may fall.
*a An Object Exceeding Weight Limit of Transmission Jack
- To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.
- When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor (integration control supply) or when removing the integrated capacitor (integration control supply), make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor (integration control supply) to discharge.
HINT:
When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
| Effect/Inoperative Function when Necessary Procedure not Performed | Necessary Procedure | Link |
|---|---|---|
| Front Camera System | Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. | Refer to INITIALIZATION [10/2022 - ] |
| Adaptive High Beam System | ||
| Lighting System (w/ Automatic Headlight Beam Level Control System) |
| Effect/Inoperative Function when Necessary Procedure not Performed | Necessary Procedure | Link |
|---|---|---|
| Power Back Door System | Reset back door close position | Refer to INITIALIZATION [10/2022 - ] |
| Air Conditioning System | except PHEV Model:
for PHEV Model:
|
- |
COMPONENTS (REMOVAL)
| Callout - Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 1 | PERFORM RESOLVER INITIALIZATION | - | - | - | See step 1 |
| 2 | ENGINE ASSEMBLY WITH TRANSAXLE | - | - | - | - |
| 3 | FUEL DELIVERY GUARD | 23825A | - | - | - |
| 4 | ENGINE HANGERS | - | See step 4 | - | - |
| 5 | STEERING GEAR HEAT INSULATOR | 45319 | - | - | - |
| 6 | ENGINE WIRE | 82121 | See step 6 | - | - |
| 7 | HV AIR CONDITIONING WIRE | 821H2 | - | - | - |
| *A | for PHEV Model | *B | for HEV Model |
| N.m (kgf/cm, ft.lbf): Specified torque | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 8 | TRANSAXLE UNDER STOPPER BRACKET | 33185B | - | - | - |
| 9 | NO. 2 TRANSMISSION OIL COOLER HOSE ASSEMBLY | 32930G | - | - | - |
| 10 | NO. 1 MOTOR COOLING PIPE | G1251B | See step 10 | - | - |
| 11 | WIRE HARNESS CLAMP BRACKET | - | - | - | - |
| 12 | OIL PUMP WITH MOTOR ASSEMBLY | 35300B | - | - | - |
| 13 | STARTER HOLE INSULATOR | 28193 | - | - | - |
| 14 | FLYWHEEL HOUSING SIDE COVER | 11363A | - | - | - |
| *A | w/ Oil Pump with Motor Assembly | *B | w/o Oil Pump with Motor Assembly |
| *1 | NO. 2 OIL COOLER TUBE CLAMP | - | - |
| • | Non-reusable part | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 15 | FRONT FRAME ASSEMBLY | 51100G | - | - | - |
| 16 | FRONT ENGINE MOUNTING INSULATOR | 12361A | - | - | - |
| 17 | FRONT ENGINE MOUNTING BRACKET | 12311A | - | - | - |
| 18 | REAR ENGINE MOUNTING INSULATOR | 12371A | - | - | - |
| 19 | REAR ENGINE MOUNTING BRACKET | 12303 | - | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 20 | HYBRID VEHICLE TRANSAXLE ASSEMBLY | 30900 | See step 20 | - | - |
| 21 | CONNECTOR COVER | 82821T | See step 21 | - | - |
| 22 | TERMINAL CAP | 82823M | See step 22 | - | - |
| 23 | MOTOR CABLE | G1148 | See step 23 | - | - |
| • | Non-reusable part | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 24 | OUTLET MOTOR HOSE | G1282B | See step 24 | - | - |
| 25 | MOTOR COOLING COOLER | G125A | - | - | - |
| 26 | NO. 2 TRANSMISSION OIL COOLER BRACKET | 32913J | - | - | - |
| 27 | NO. 2 MOTOR COOLING PIPE | G1252A | - | - | - |
| 28 | NO. 2 MOTOR COOLING PIPE | G1252A | - | - | - |
| *A | w/ Oil Pump with Motor Assembly | *B | w/o Oil Pump with Motor Assembly |
| • | Non-reusable part | - | - |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 29 | NO. 3 INVERTER BRACKET | G9216 | - | - | - |
| 30 | WIRE HARNESS CLAMP BRACKET | - | - | - | - |
| 31 | TRANSAXLE HOUSING PLUG | - | - | - | - |
| 32 | STUD BOLT | - | See step 32 | - | - |
| 33 | TRANSAXLE BREATHER PLUG | 30900N | - | - | - |
| 34 | TRANSAXLE HOUSING TUBE CONNECTOR | 30900K | - | - | - |
| *A | w/ Oil Pump with Motor Assembly | *B | w/o Oil Pump with Motor Assembly |
| • | Non-reusable part | * | Precoated part |
| Procedure | Part Name Code | ||||
|---|---|---|---|---|---|
| 35 | OUTLET MOTOR HOSE | G1282B | - | - | - |
| *A | w/o Oil Pump with Motor Assembly | - | - |
| *1 | NO. 2 MOTOR COOLING PIPE | - | - |