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Home >> Lexus >> 2024 >> RX 500h >> Repair and Diagnosis >> External Pages >> Different car >> Section 57 (Hybrid Transaxle System (P810) - Service Information (1 Of 2)) >> Hybrid Vehicle Transaxle >> Removal [10/2024 - ] >> Caution / Notice / Hint

Caution / Notice / Hint

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The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during hybrid vehicle transaxle assembly removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Operate the multiplex network master switch assembly (retractable outer mirror switch) to extend and retract the outer rear view mirror assembly Parking Support Brake System*1 Refer to INITIALIZATION [10/2022 - ]
Replacement of ECM Perform Vehicle Identification Number (VIN) registration DTC is output Refer to REGISTRATION [10/2022 - ]
ECU configuration - Refer to ECU CONFIGURATION [10/2022 - ]
Update ECU security key Vehicle Control History (RoB) are stored Refer to UPDATE ECU SECURITY KEY [10/2022 - ]
Replacement of hybrid motor control inverter assembly Resolver learning
  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration
for THS-HEV Model: Refer to UTILITY [10/2022 - ]
for PHEV Model: Refer to UTILITY [08/2023 - ]
Replacement of hybrid vehicle transaxle assembly
  • Resolver learning
  • Initialize resolver
  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration
for THS-HEV Model: Refer to UTILITY [10/2022 - ]
for PHEV Model: Refer to UTILITY [08/2023 - ]
Tires
  • Initialization*2*3
  • Tire Position Identification*2*3
Tire Pressure Warning System Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below
Refer to WORK PROCEDURE [08/2023 - ]
Rear television camera assembly optical axis (Back camera position setting)*4 Parking Assist Monitor System Refer to CALIBRATION [10/2022 - ]
Parking assist ECU initialization*4 Panoramic View Monitor System Refer to CALIBRATION [10/2022 - ]
Advanced Park Refer to CALIBRATION [10/2022 - ]
  • Replacement of engine assembly
  • Gas leak from exhaust system is repaired
Inspection after repair
  • Poor idle, etc.
  • Engine start function, etc.
Refer to INITIALIZATION [10/2022 - ]
Replacement of front bumper assembly*5 Front television camera view adjustment Panoramic View Monitor System Refer to CALIBRATION [10/2022 - ]
Advanced Park Refer to CALIBRATION [10/2022 - ]
Suspension parts Rear television camera assembly optical axis (Back camera position setting) Parking Assist Monitor System Refer to CALIBRATION [10/2022 - ]
Parking assist ECU initialization Panoramic View Monitor System Refer to CALIBRATION [10/2022 - ]
Advanced Park Refer to CALIBRATION [10/2022 - ]
Perform headlight ECU sub-assembly LH initialization Lighting System (w/ Automatic Headlight Beam Level Control System) Refer to INITIALIZATION [10/2022 - ]
Front wheel alignment adjustment Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system does not operate correctly
for PHEV Model: Refer to RESET MEMORY / CALIBRATION [08/2023 - ]
except PHEV Model: Refer to RESET MEMORY / CALIBRATION [10/2022 - ]
for PHEV Model: 
  1. Replacement of service plug grip
High voltage fuse accumulated load history reset High voltage fuse accumulated load history reset Refer to UTILITY [08/2023 - ]

*1: When "[Parking Support Brake System icon] System Stopped See Owner's Manual" is displayed on the multi-information display.

*2: Also necessary after performing a tire rotation.

*3: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

*4: The vehicle height changes because of tire replacement.

*5: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.

WARNING:
  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information .
    GTY588409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    for THS-HEV Model:

    Refer to PRECAUTION [10/2022 - ]

    for PHEV Model:

    Refer to PRECAUTION [08/2023 - ]

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
    GTY588386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
    GTY563663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.
    GTY563662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the appropriate service information , or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.
    GTY566510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a An Object Exceeding Weight Limit of Engine Lifter
  • The hybrid vehicle transaxle assembly is very heavy. Be sure to follow the procedure described in the appropriate service information , or the transmission jack may suddenly drop or a part may fall.
    GTY559497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a An Object Exceeding Weight Limit of Transmission Jack
NOTE:
  • To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to INSPECTION MODE PROCEDURE [10/2022 - ]

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor (integration control supply) or when removing the integrated capacitor (integration control supply), make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor (integration control supply) to discharge.

HINT: 

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

LEARNING COMPLETES WHEN VEHICLE IS DRIVEN

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Front Camera System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. Refer to INITIALIZATION [10/2022 - ]
Adaptive High Beam System
Lighting System (w/ Automatic Headlight Beam Level Control System)
LEARNING COMPLETES WHEN VEHICLE IS OPERATED NORMALLY

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Back Door System Reset back door close position Refer to INITIALIZATION [10/2022 - ]
Air Conditioning System except PHEV Model: 
  1. After the ignition switch is turned to ON, the servo motor standard position is recognized.

for PHEV Model: 
  1. After the ignition switch is turned to ON, the servo motor and cooler expansion valve standard position is recognized.
-


COMPONENTS (REMOVAL) 

Fig 1: Hybrid Vehicle Transaxle Removal Components With Torque Specifications [10/2024 - ] (1 Of 7)
GTY1207202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
1 PERFORM RESOLVER INITIALIZATION - - - See step  1
2 ENGINE ASSEMBLY WITH TRANSAXLE - - - -
3 FUEL DELIVERY GUARD 23825A - - -
4 ENGINE HANGERS - See step  4 - -
5 STEERING GEAR HEAT INSULATOR 45319 - - -
6 ENGINE WIRE 82121 See step  6 - -
7 HV AIR CONDITIONING WIRE 821H2 - - -
*A for PHEV Model *B for HEV Model
N.m (kgf/cm, ft.lbf): Specified torque - -
Fig 2: Hybrid Vehicle Transaxle Removal Components [10/2024 - ] (2 Of 7)
GTY1254161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
8 TRANSAXLE UNDER STOPPER BRACKET 33185B - - -
9 NO. 2 TRANSMISSION OIL COOLER HOSE ASSEMBLY 32930G - - -
10 NO. 1 MOTOR COOLING PIPE G1251B See step  10 - -
11 WIRE HARNESS CLAMP BRACKET - - - -
12 OIL PUMP WITH MOTOR ASSEMBLY 35300B - - -
13 STARTER HOLE INSULATOR 28193 - - -
14 FLYWHEEL HOUSING SIDE COVER 11363A - - -
*A w/ Oil Pump with Motor Assembly *B w/o Oil Pump with Motor Assembly
*1 NO. 2 OIL COOLER TUBE CLAMP - -
Non-reusable part - -
Fig 3: Hybrid Vehicle Transaxle Removal Components [10/2024 - ] (3 Of 7)
GTY1253895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
15 FRONT FRAME ASSEMBLY 51100G - - -
16 FRONT ENGINE MOUNTING INSULATOR 12361A - - -
17 FRONT ENGINE MOUNTING BRACKET 12311A - - -
18 REAR ENGINE MOUNTING INSULATOR 12371A - - -
19 REAR ENGINE MOUNTING BRACKET 12303 - - -
Fig 4: Hybrid Vehicle Transaxle Removal Components [10/2024 - ] (4 Of 7)
GTY1254057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
20 HYBRID VEHICLE TRANSAXLE ASSEMBLY 30900 See step  20 - -
21 CONNECTOR COVER 82821T See step  21 - -
22 TERMINAL CAP 82823M See step  22 - -
23 MOTOR CABLE G1148 See step  23 - -
Non-reusable part - -
Fig 5: Hybrid Vehicle Transaxle Removal Components [10/2024 - ] (5 Of 7)
GTY1254189Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
24 OUTLET MOTOR HOSE G1282B See step  24 - -
25 MOTOR COOLING COOLER G125A - - -
26 NO. 2 TRANSMISSION OIL COOLER BRACKET 32913J - - -
27 NO. 2 MOTOR COOLING PIPE G1252A - - -
28 NO. 2 MOTOR COOLING PIPE G1252A - - -
*A w/ Oil Pump with Motor Assembly *B w/o Oil Pump with Motor Assembly
Non-reusable part - -
Fig 6: Hybrid Vehicle Transaxle Removal Components [10/2024 - ] (6 Of 7)
GTY1254254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
29 NO. 3 INVERTER BRACKET G9216 - - -
30 WIRE HARNESS CLAMP BRACKET - - - -
31 TRANSAXLE HOUSING PLUG - - - -
32 STUD BOLT - See step  32 - -
33 TRANSAXLE BREATHER PLUG 30900N - - -
34 TRANSAXLE HOUSING TUBE CONNECTOR 30900K - - -
*A w/ Oil Pump with Motor Assembly *B w/o Oil Pump with Motor Assembly
Non-reusable part * Precoated part
Fig 7: Hybrid Vehicle Transaxle Removal Components [10/2024 - ] (7 Of 7)
GTY1253941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
35 OUTLET MOTOR HOSE G1282B - - -
*A w/o Oil Pump with Motor Assembly - -
*1 NO. 2 MOTOR COOLING PIPE - -