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Removal [08/2023 - ]: Procedure

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  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for PHEV Model) 

    Refer to REPLACEMENT [08/2023 - ]

  2. REMOVE SUCTION HOSE SUB-ASSEMBLY (for PHEV Model) 
    NOTE:
    • Do not apply excessive force to the suction hose sub-assembly.
    • Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
    GTY1204570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to REMOVAL [08/2023 - ]

  4. REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR) 

    Refer to REMOVAL [10/2022 - ]

  5. REMOVE PURGE VALVE (PURGE VSV) 

    Refer to REMOVAL [08/2023 - ]

  6. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE 

    Refer to PROCEDURE - Step 2

  7. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE 

    Refer to PROCEDURE - Step 3

  8. DISCONNECT ENGINE WIRE 
    1. GTY1204003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for PHEV Model *B for HEV Model
  9. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 5
  10. REMOVE EGR VALVE ADAPTER GASKET 

    Refer to PROCEDURE - Step 6

  11. REMOVE EGR INLET GASKET 

    Refer to PROCEDURE - Step 7

  12. DISCONNECT NO. 5 WATER BY-PASS HOSE 
    1. GTY1132156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DISCONNECT NO. 3 WATER BY-PASS PIPE 
    1. GTY1133199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an 8 mm socket wrench, remove the bolt and disconnect the No. 3 water by-pass pipe from the intake manifold.
  14. REMOVE NO. 2 WATER BY-PASS PIPE 
    1. GTY1130836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the wire harness clamp.
      2. Using an 8 mm socket wrench, remove the 2 bolts (A) and separate the No. 2 water by-pass pipe from the intake manifold.
      3. Remove the bolt (B) and No. 2 water by-pass pipe from the cylinder block sub-assembly.
  15. REMOVE NO. 2 FUEL VAPOR FEED HOSE 
    1. GTY1132154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE INTAKE MANIFOLD 
    1. w/ Stud Bolt:
      GTY1129867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 3 bolts and 2 nuts.
      2. Using an E8 "TORX" socket wrench, remove the 2 stud bolts and intake manifold from the cylinder head sub-assembly.
    2. w/o Stud Bolt:
      GTY1132152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET 
    1. GTY1129969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 1 ENGINE COVER 
    1. GTY1132151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE VACUUM HOSE 
    1. GTY1080163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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