LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2024 >> RX 500h >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Fuel System - Service Information (2 Of 2)) >> FUEL TANK (for PHEV Model) >> Installation [08/2023 - ] >> Procedure

Installation [08/2023 - ]: Procedure

WARNING: This page is about a different car, the 2025 Lexus RX 450h+, 2025 Lexus RX 350h, 2024 Lexus RX 450h+, 2024 Lexus RX 350h, and 2023 Lexus RX 350h. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL NO. 2 FUEL TANK CUSHION 
  2. INSTALL NO. 6 FUEL TANK CUSHION 
  3. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
  4. INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY 
  5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
  6. INSTALL UPPER FUEL TANK COVER 
  7. INSTALL FUEL TANK PROTECTOR ASSEMBLY 
  8. INSTALL FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the appropriate service information , or the fuel tank assembly may fall off the engine lifter.

    GTY563885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1204898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Set the fuel tank assembly on an engine lifter.
        NOTE:

        Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

      2. Using the engine lifter, slowly raise the fuel tank assembly, and then temporarily install the No. 1 fuel tank band sub-assembly and No. 2 fuel tank band sub-assembly with the 4 bolts.
        NOTE:
        • Be careful not to drop the fuel tank assembly.
        • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
      3. Tighten the 4 bolts in the order shown in the illustration.

        Torque: 45 N.m (459 kgf/cm, 33 ft.lbf) 

  9. CONNECT FUEL TANK FILLER PIPE ASSEMBLY 
    1. GTY1204124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank filler pipe assembly to the fuel tank assembly.

        Refer to PRECAUTION [08/2023 - ]

  10. CONNECT FUEL TANK BREATHER TUBE 
    1. GTY1204711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank breather tube to the fuel tank breather tube sub-assembly.

        Refer to PRECAUTION [08/2023 - ]

  11. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. GTY1204787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

        Refer to PRECAUTION [08/2023 - ]

  12. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. GTY1205952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank vent hose sub-assembly.

        Refer to PRECAUTION [08/2023 - ]

  13. ADD FUEL 
  14. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to INSTALLATION [08/2023 - ] 

scientia non olet · About LEMON Manuals