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Caution / Notice / Hint

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NOTE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Refer to PRECAUTION [10/2022 - ]



COMPONENTS (REASSEMBLY) 

Fig 1: Engine Unit Reassembly Components With Torque Specifications (1 Of 6)
GTY1077338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
1 STRAIGHT PIN - See step  1 - -
2 RING PIN - See step  2 - -
3 STUD BOLT - See step  3 - -
*A w/ Stud Bolt - -
N.m (kgf/cm, ft.lbf): Specified torque • Non-reusable part
Fig 2: Engine Unit Reassembly Components With Torque Specifications (2 Of 6)
GTY1077199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
4 WIRE HARNESS CLAMP BRACKET - See step  4 - -
5 STRAIGHT SCREW PLUG - See step  5 - -
6 ENGINE BALANCER ASSEMBLY 13620B - - -
7 STIFFENING CRANKCASE ASSEMBLY 11420 See step  7 - -
8 OIL PUMP ASSEMBLY 15100 - - -
9 OIL PUMP BRACKET 15167 - - -
10 ENGINE OIL LEVEL SENSOR 89491 See step  10 - -
11 OIL STRAINER SUB-ASSEMBLY 15104 See step  11 - -
12 NO. 2 OIL PAN SUB-ASSEMBLY 12102A See step  12 - -
13 OIL PAN DRAIN PLUG 12101A - - -
14 OIL FILTER UNION 15600A See step  14 - -
15 OIL FILTER SUB-ASSEMBLY 15601 - - -
16 REAR ENGINE OIL SEAL 11401L See step  16 - -
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N.m (kgf/cm, ft.lbf) N.m (kgf/cm, ft.lbf): Specified torque
• Non-reusable part MP grease
Fig 3: Engine Unit Reassembly Components With Torque Specifications (3 Of 6)
GTY1075184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
17 CYLINDER BLOCK WATER JACKET SPACER 11445 - - -
18 CYLINDER HEAD GASKET 11115 See step  18 - -
19 CYLINDER HEAD SUB-ASSEMBLY 11101 See step  19 - -
20 WATER BY-PASS PIPE GASKET 16258C - - -
21 WATER BY-PASS PIPE SUB-ASSEMBLY 16206 See step  21 - -
22 WIRE HARNESS CLAMP BRACKET - See step  22 - -
23 NO. 2 CAMSHAFT 13512 See step  23 - -
24 CAMSHAFT 13511 See step  24 - -
25 CAMSHAFT BEARING CAP - See step  25 - -
26 VALVE STEM CAP 13716 See step  26 - -
27 VALVE LASH ADJUSTER ASSEMBLY 13750 See step  27 - -
28 NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 13801 See step  28 - -
29 CAMSHAFT HOUSING SUB-ASSEMBLY 11103 See step  29 - -
30 FUEL PUMP LIFTER GUIDE 23477 See step  30 - -
*1 CYLINDER HEAD SET BOLT *2 PLATE WASHER
*3 NO. 1 CAMSHAFT BEARING CAP *4 NO. 2 CAMSHAFT BEARING CAP
*5 NO. 3 CAMSHAFT BEARING CAP *6 NO. 4 CAMSHAFT BEARING CAP
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N.m (kgf/cm, ft.lbf) N.m (kgf/cm, ft.lbf): Specified torque
• Non-reusable part - -
*T1 1st: 90 (918, 66)
2nd: Turn 90°
3rd: Turn 90°		 - -
Fig 4: Engine Unit Reassembly Components With Torque Specifications (4 Of 6)
GTY1076475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
31 CRANKSHAFT TIMING GEAR KEY 13471A See step  31 - -
32 OIL NOZZLE VALVE SUB-ASSEMBLY 15703A - - -
33 TIMING CHAIN COVER ASSEMBLY 11310 See step  33 - -
34 CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 13070A See step  34 - -
35 SET NO. 1 CYLINDER TO TDC (COMPRESSION) - See step  35 - -
36 NO. 1 CHAIN VIBRATION DAMPER 13561 - - -
37 CHAIN TENSIONER SLIPPER 13559 - - -
38 NO. 1 CHAIN TENSIONER ASSEMBLY 13540 See step  38 - -
39 CHAIN SUB-ASSEMBLY 13506 See step  39 - -
40 CAMSHAFT TIMING GEAR ASSEMBLY 13050 See step  40 - -
41 OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 13507A See step  41 - -
42 SET NO. 1 CYLINDER TO TDC (COMPRESSION) - See step  42 - -
*1 CHAIN TENSIONER PLATE *2 CHAIN DAMPER SPRING
*3 OIL PUMP DRIVE SPROCKET *4 OIL PUMP DRIVE SHAFT SPROCKET
*5 CAMSHAFT TIMING VALVE ASSEMBLY *6 CRANKSHAFT TIMING SPROCKET
N.m (kgf/cm, ft.lbf): Specified torque Do not apply lubricants to the threaded parts
Fig 5: Engine Unit Reassembly Components With Torque Specifications (5 Of 6)
GTY1254392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
43 NO. 2 TIMING CHAIN COVER ASSEMBLY 11320B See step  43 - -
44 STRAIGHT SCREW PLUG - See step  44 - -
45 TIMING CHAIN COVER OIL SEAL 11301C See step  45 - -
46 SPARK PLUG TUBE GASKET 11193 See step  46 - -
47 CYLINDER HEAD COVER SUB-ASSEMBLY 11201 See step  47 - -
48 WATER OUTLET PIPE GASKET 16345 - - -
49 WATER BY-PASS OUTLET 16351 See step  49 - -
50 WATER OUTLET GASKET 16341 - - -
51 WATER OUTLET 16331 See step  51 - -
52 CRANKSHAFT PULLEY ASSEMBLY 13470 See step  52 - -
*1 CRANKSHAFT PULLEY BOLT *2 ENGINE MOUNTING BRACKET RH
*3 CAMSHAFT POSITION SENSOR (for Intake Side) *4 CAMSHAFT POSITION SENSOR (for Exhaust Side)
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N.m (kgf/cm, ft.lbf) N.m (kgf/cm, ft.lbf): Specified torque
• Non-reusable part MP grease
Adhesive 1324 * Precoated part
Do not apply lubricants to the threaded parts - -
*a Type A *b Type B
Fig 6: Engine Unit Reassembly Components With Torque Specifications (6 Of 6)
GTY1131312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
53 INSTALL NO. 2 WATER BY-PASS HOSE 16264D - - -
54 INSTALL NO. 1 WATER BY-PASS HOSE 16261Z - - -
55 OIL COOLER GASKET 15785 - - -
56 OIL COOLER ASSEMBLY 15710 - - -
57 CONNECT NO. 2 WATER BY-PASS HOSE 16264D - - -
58 CONNECT NO. 1 WATER BY-PASS HOSE 16261Z - - -
59 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) 12204C See step  59 - -
60 CRANKSHAFT POSITION SENSOR 11401G See step  60 - -
61 OIL FILLER CAP GASKET 12108A - - -
62 OIL FILLER CAP SUB-ASSEMBLY 12108 - - -
63 ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING) 16032 - - -
64 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY 16031 See step  64 - -
65 CAM TIMING CONTROL MOTOR O-RING 13090E See step  65 - -
66 CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 13090D See step  66 - -
67 CAM TIMING OIL CONTROL SOLENOID O-RING - See step  67 - -
68 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 15370 See step  68 - -
69 OIL PRESSURE CONTROL VALVE ASSEMBLY 15250 See step  69 - -
70 OIL PRESSURE AND TEMPERATURE SENSOR 89448D See step  70 - -
71 STRAIGHT SCREW PLUG - - - -
72 ENGINE COOLANT TEMPERATURE SENSOR 89422A See step  72 - -
73 KNOCK CONTROL SENSOR 89615 See step  73 - -
74 SPARK PLUG 19100P See step  74 - -
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N.m (kgf/cm, ft.lbf) N.m (kgf/cm, ft.lbf): Specified torque
• Non-reusable part Adhesive 1344
* Precoated part - -
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