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Home >> Lexus >> 2024 >> RX 500h >> Repair and Diagnosis >> External Pages >> Different car >> Section 33 (Engine Mechanical System - Service Information (3 Of 4)) >> ENGINE ASSEMBLY (for PHEV Model) >> Removal [08/2023 - ] >> Caution / Notice / Hint

Caution / Notice / Hint

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The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Operate the multiplex network master switch assembly (retractable outer mirror switch) to extend and retract the outer rear view mirror assembly Parking Support Brake System*1 Refer to INITIALIZATION [10/2022 - ]
Replacement of ECM Perform Vehicle Identification Number (VIN) or frame number registration DTC is output Refer to REGISTRATION [10/2022 - ]
ECU configuration - Refer to ECU CONFIGURATION [10/2022 - ]
Update ECU security key Vehicle Control History (RoB) are stored Refer to UPDATE ECU SECURITY KEY [10/2022 - ]
Replacement of hybrid motor control inverter assembly Resolver learning
  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration
Refer to UTILITY [08/2023 - ]
Replacement of hybrid vehicle transaxle assembly
  • Resolver learning
  • Initialize resolver
  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration
Refer to UTILITY [08/2023 - ]
Tires
  • Initialization*2*3
  • Tire Position Identification*2*3
Tire Pressure Warning System Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System)
Refer to WORK PROCEDURE [08/2023 - ]
Rear television camera assembly optical axis (Back camera position setting)*5 Parking Assist Monitor System Refer to CALIBRATION [10/2022 - ]
Parking assist ECU initialization*5 Panoramic View Monitor System Refer to CALIBRATION [10/2022 - ]
Advanced Park Refer to CALIBRATION [10/2022 - ]
  • Replacement of engine assembly
  • Gas leak from exhaust system is repaired
Inspection after repair
  • Poor idle, etc.
  • Engine start function, etc.
Refer to INITIALIZATION [10/2022 - ]
Replacement of front bumper assembly*4 Front television camera view adjustment Panoramic View Monitor System Refer to CALIBRATION [10/2022 - ]
Advanced Park Refer to CALIBRATION [10/2022 - ]
Suspension parts Rear television camera assembly optical axis (Back camera position setting) Parking Assist Monitor System Refer to CALIBRATION [10/2022 - ]
Parking assist ECU initialization Panoramic View Monitor System Refer to CALIBRATION [10/2022 - ]
Advanced Park Refer to CALIBRATION [10/2022 - ]
Perform headlight ECU sub-assembly LH initialization Lighting System (EXT) Refer to INITIALIZATION [10/2022 - ]
Front wheel alignment adjustment Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system does not operate correctly
Refer to RESET MEMORY / CALIBRATION [08/2023 - ]

*1: When "[Parking Support Brake System icon] System Stopped See Owner's Manual" is displayed on the multi-information display.

*2: Also necessary after performing a tire rotation.

*3: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

*4: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.

*5: The vehicle height changes because of tire replacement.

WARNING:
  • The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the appropriate service information , or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.
    GTY566510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a An Object Exceeding Weight Limit of Engine Lifter
  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
    GTY563663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor (integration control supply) or when removing the integrated capacitor (integration control supply), make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor (integration control supply) to discharge.
  • To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to INSPECTION MODE PROCEDURE [10/2022 - ]

HINT: 

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

LEARNING COMPLETES WHEN VEHICLE IS DRIVEN

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Front Camera System Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more. Refer to INITIALIZATION [10/2022 - ]
Adaptive High Beam System
Lighting System (EXT)
LEARNING COMPLETES WHEN VEHICLE IS OPERATED NORMALLY

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Back Door System Reset back door close position Refer to INITIALIZATION [10/2022 - ]
Air Conditioning System After the ignition switch is turned to ON, the servo motor and cooler expansion valve standard position is recognized. -


COMPONENTS (REMOVAL) 

Fig 1: Engine Assembly (For PHEV Model) Removal Components (1 Of 9)
GTY1204867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
1 PRECAUTION - See step  1 - -
2 RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM - - See step  2 -
3 DISCHARGE FUEL SYSTEM PRESSURE - See step  3 - -
4 ALIGN FRONT WHEELS FACING STRAIGHT AHEAD - See step  4 - -
5 SECURE STEERING WHEEL - See step  5 - -
6 FRONT WHEELS - - - -
7 FRONT WHEEL OPENING EXTENSION PAD LH 53852B - - -
8 FRONT WHEEL OPENING EXTENSION PAD RH 53851D - - -
9 NO. 1 ENGINE UNDER COVER 51441 - - -
10 NO. 2 ENGINE UNDER COVER ASSEMBLY 51420 - - -
11 FRONT FENDER APRON SEAL LH 53737B - - -
12 FRONT FENDER APRON SEAL RH 53736 - - -
Fig 2: Engine Assembly (For PHEV Model) Removal Components (2 Of 9)
GTY1129767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
13 FRONT BUMPER ASSEMBLY - - - -
14 FRONT BUMPER LOWER ABSORBER 52618 - - -
15 NO. 2 FRONT BUMPER REINFORCEMENT 52132A - - -
Fig 3: Engine Assembly (For PHEV Model) Removal Components (3 Of 9)
GTY1204884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
16 DRAIN ENGINE COOLANT (for Engine) - - See step  16 -
17 DRAIN ENGINE OIL - - See step  17 -
18 DRAIN HYBRID TRANSAXLE FLUID - - See step  18 -
19 NO. 1 ENGINE COVER SUB-ASSEMBLY 12601B See step  19 - -
20 HYBRID MOTOR CONTROL INVERTER ASSEMBLY G92A0 - - -
21 FUEL VAPOR FEED HOSE ASSEMBLY 23820 - - -
22 OUTLET HEATER WATER HOSE 87246 See step  22 - -
23 INLET HEATER WATER HOSE 87245 See step  23 - -
24 FUEL TUBE SUB-ASSEMBLY 23901 See step  24 - -
25 NO. 1 RADIATOR HOSE 16571C - - -
26 NO. 2 RADIATOR HOSE 16572D - - -
27 SUCTION HOSE SUB-ASSEMBLY 88704 See step  27 - -
28 DISCHARGE HOSE SUB-ASSEMBLY 88703 See step  28 - -
29 WIRE HARNESS - See step  29 - -
30 FLOOR UNDER WIRE 821H1 See step  30 - -
31 NO. 5 INVERTER COOLING HOSE G9229A - - -
32 NO. 1 TRANSMISSION OIL COOLER HOSE ASSEMBLY 32930F - - -
33 NO. 5 WATER BY-PASS HOSE 16282F - - -
34 STEERING INTERMEDIATE SHAFT ASSEMBLY 45220 See step  34 - -
*1 NO. 1 RELAY BLOCK COVER *2 NO. 1 FUEL PIPE CLAMP
*3 INLET MOTOR HOSE *4 OUTLET MOTOR HOSE
Non-reusable part - -
Fig 4: Engine Assembly (For PHEV Model) Removal Components (4 Of 9)
GTY1203949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
35 FRONT FLOOR COVER LH 58166A See step  35 - -
36 FRONT FLOOR COVER RH 58165C See step  36 - -
37 ENGINE UNDER COVER HEAT INSULATOR 51468B See step  37 - -
*1 NO. 23 TRACTION BATTERY BRACKET - -
Fig 5: Engine Assembly (For PHEV Model) Removal Components (5 Of 9)
GTY1205210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
38 FRONT EXHAUST PIPE ASSEMBLY 17410 See step  38 - -
Non-reusable part - -
Fig 6: Engine Assembly (For PHEV Model) Removal Components (6 Of 9)
GTY1205638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
39 FRONT DRIVE SHAFT ASSEMBLY - - - -
40 TIE ROD ASSEMBLY LH 45470 See step  40 - -
41 TIE ROD ASSEMBLY RH 45460 - - -
42 TRANSMISSION OIL COOLER AIR DUCT 32917A - - -
43 ENGINE ASSEMBLY WITH TRANSAXLE - See step  43 - -
*1 FRONT BUMPER EXTENSION SUB-ASSEMBLY LH *2 FRONT BUMPER EXTENSION SUB-ASSEMBLY RH
*3 FRONT SUSPENSION MEMBER BRACE REAR LH *4 FRONT SUSPENSION MEMBER BRACE REAR RH
*5 ENGINE MOUNTING STAY LH *6 COTTER PIN
Non-reusable part - -
Fig 7: Engine Assembly (For PHEV Model) Removal Components (7 Of 9)
GTY1203778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
44 FUEL DELIVERY GUARD 23825A - - -
45 INSTALL ENGINE HANGERS - See step  45 - -
46 STEERING GEAR HEAT INSULATOR 45319 - - -
47 DISCONNECT ENGINE WIRE 82121 See step  47 - -
48 FLYWHEEL HOUSING UNDER COVER 11361J - - -
49 HV AIR CONDITIONING WIRE 821H2 See step  49 - -
50 NO. 2 TRANSMISSION OIL COOLER HOSE ASSEMBLY 32930G - - -
51 WIRE HARNESS CLAMP BRACKET - - - -
52 OIL PUMP WITH MOTOR ASSEMBLY 35300B - - -
53 FLYWHEEL HOUSING SIDE COVER 11363A - - -
54 FRONT FRAME ASSEMBLY 51100G - - -
55 FRONT ENGINE MOUNTING INSULATOR 12361A - - -
56 REAR ENGINE MOUNTING INSULATOR 12371A - - -
N.m (kgf/cm, ft.lbf): Specified torque - -
Fig 8: Engine Assembly (For PHEV Model) Removal Components (8 Of 9)
GTY1203940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
57 HYBRID VEHICLE TRANSAXLE ASSEMBLY 30900 See step  57 - -
58 TRANSMISSION INPUT DAMPER ASSEMBLY 31270 See step  58 - -
59 FLYWHEEL SUB-ASSEMBLY 13405 See step  59 - -
60 NO. 1 CRANKSHAFT POSITION SENSOR PLATE 19315 - - -
61 REMOVE ENGINE WIRE 82121 - - -
62 INSTALL ENGINE ASSEMBLY TO ENGINE STAND - See step  62 - -
63 REMOVE ENGINE HANGERS - - - -
Non-reusable part * Precoated part
Fig 9: Engine Assembly (For PHEV Model) Removal Components (9 Of 9)
GTY1205373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
64 INVERTER RESERVE TANK ASSEMBLY G910GB - - -
65 ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 12305 - - -
66 ENGINE MOUNTING SPACER 12341 - - -
67 ENGINE MOUNTING INSULATOR SUB-ASSEMBLY LH 12306 See step  67 - -
*1 RADIATOR RESERVE TANK ASSEMBLY *2 NO. 2 EARTH WIRE
*3 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY *4 ACCUMULATOR ASSEMBLY
*5 EARTH BOLT CAP *6 NO. 1 INVERTER RESERVE TANK BRACKET