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Caution / Notice / Hint

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The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR cooler assembly removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Operate the multiplex network master switch assembly (retractable outer mirror switch) to extend and retract the outer rear view mirror assembly Parking Support Brake System* Refer to INITIALIZATION [10/2022 - ]
Replacement of hybrid motor control inverter assembly Resolver learning
  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration
for HEV Model: Refer to UTILITY [10/2022 - ]
for PHEV Model: Refer to UTILITY [08/2023 - ]
Replacement of ECM Update ECU security key Vehicle Control History (RoB) are stored Refer to UPDATE ECU SECURITY KEY [10/2022 - ]
ECU configuration - Refer to ECU CONFIGURATION [10/2022 - ]
Perform Vehicle Identification Number (VIN) or frame number registration DTC is output Refer to REGISTRATION [10/2022 - ]
Gas leak from exhaust system is repaired Inspection after repair
  • Poor idle, etc.
  • Engine start function, etc.
Refer to INITIALIZATION [10/2022 - ]

*: When "[Parking Support Brake System icon] System Stopped See Owner's Manual" is displayed on the multi-information display.

NOTE:

To prevent the key from being locked in the vehicle, make sure to enter e-latch inspection mode and enable the manual release handle before disconnecting the cable from the negative (-) auxiliary battery terminal.

Refer to INSPECTION MODE PROCEDURE [10/2022 - ]

HINT: 

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

LEARNING COMPLETES WHEN VEHICLE IS DRIVEN

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Front Camera System Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more. Refer to INITIALIZATION [10/2022 - ]
Adaptive High Beam System
Lighting System (w/ Automatic Headlight Beam Level Control System)
LEARNING COMPLETES WHEN VEHICLE IS OPERATED NORMALLY

Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Back Door System Reset back door close position Refer to INITIALIZATION [10/2022 - ]
Air Conditioning System except PHEV Model: 
  1. After the ignition switch is turned to ON, the servo motor standard position is recognized.

for PHEV Model: 
  1. After the ignition switch is turned to ON, the servo motor and cooler expansion valve standard position is recognized.
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COMPONENTS (REMOVAL) 

Fig 1: EGR Cooler Removal Components [08/2023 - ]
GTY1205982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
1 DRAIN ENGINE COOLANT (for Engine) - - See step  1 -
2 INVERTER WITH CONVERTER ASSEMBLY G92A0 - - -
3 NO. 3 WATER BY-PASS HOSE 16267 - - -
4 NO. 4 WATER BY-PASS HOSE 16281N - - -
5 EGR COOLER ASSEMBLY 25680 - - -
6 EGR VALVE GASKET 25627 - - -
7 NO. 1 EGR COOLER GASKET 25685 - - -
*A for Type A *B for Type B
Non-reusable part - -