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Installation [08/2023 - ]: Procedure

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  1. INSTALL LEAK DETECTION PUMP SUB-ASSEMBLY 

    HINT: 

    Only perform this procedure when replacement of the leak detection pump sub-assembly is necessary.

    1. GTY1080055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Engage the 2 claws to install a new leak detection pump sub-assembly to the charcoal canister sub-assembly.
        NOTE:
        • Do not allow foreign matter such as grease, oil or water to adhere to the O-ring.
        • Ensure that the claws are engaged properly.
  2. INSTALL CHARCOAL CANISTER OUTLET GUIDE 
  3. INSTALL CANISTER (CHARCOAL CANISTER ASSEMBLY) 

    Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  4. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    NOTE:
    • Check that there are no scratches or foreign matter around the connecting parts of the tube connector and pipe (canister (charcoal canister assembly)) before performing this work.
    • After connecting the fuel tank vent hose sub-assembly, check that the fuel tank vent hose sub-assembly is securely connected by pulling on the tube connector.
    1. GTY1205178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer - -
      Push in - -
      1. Push the fuel tank vent hose sub-assembly onto the canister (charcoal canister assembly) and push in the retainer to engage the lock claws.
  5. CONNECT NO. 7 FUEL TANK BREATHER TUBE 
    NOTE:
    • Check that there are no scratches or foreign matter around the connecting parts of the tube connector and pipe (leak detection pump sub-assembly) before performing this work.
    • After connecting the No. 7 fuel tank breather tube, check that the No. 7 fuel tank breather tube is securely connected by pulling on the tube connector.
    1. GTY1205649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Push in - -
      1. Push in the No. 7 fuel tank breather tube to the pipe (leak detection pump sub-assembly) until the No. 7 fuel tank breather tube makes a "click" sound.
  6. INSTALL LOWER MAIN MUFFLER HEAT INSULATOR 

    Torque: 4.9 N.m (50 kgf/cm, 43 in.lbf) 

  7. INSTALL TAIL EXHAUST PIPE ASSEMBLY 

    Refer to PROCEDURE - Step 3

  8. INSPECT FOR EXHAUST GAS LEAK 
    1. If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

      HINT: 

      Perform "Inspection After Repairs" after repairing or replacing the exhaust system.

      Refer to INITIALIZATION [10/2022 - ]