DTC P1CE9-31: Charger Cooling Fan Revolution Signal No Signal; DTC P1CE9-96: Charger Cooling Fan Revolution Signal Component Internal Failure [08/2023 - ]: Procedure
- CHECK DTC OUTPUT (PLUG-IN CONTROL)
Pre-procedure1
- Enter the following menus:
Powertrain > Plug-in Control > Trouble Codes
Procedure1
- Check for DTCs.
Result
Result Proceed to P1CE9-31 or P1CE9-96 only is output, or DTCs except the ones in the table below are also output A DTCs of plug-in charge control system in the tables below are output B Malfunction Content System Relevant DTC Microcomputer malfunction Plug-in charge control system P060B-49 Plug-in Control Module A/D Processing Internal Electronic Failure Communication system malfunction P0E5E-87 Plug-in Control Module Processor from Hybrid/EV Battery Charger Control Module Processor Missing Message U0293-87 Lost Communication with Hybrid/EV Powertrain Control Module Missing Message U1150-87 Lost Communication with Hybrid Powertrain Control Module (Hybrid/EV Battery Local Bus) Missing Message HINT:
- P1CE9-31 and P1CE9-96 may be output as a result of the malfunction indicated by the DTCs above.
- The chart above is listed in inspection order of priority.
- Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)
Post-procedure1
- P1CE9-31 and P1CE9-96 may be output as a result of the malfunction indicated by the DTCs above.
- None
Result:
B
GO TO DTC CHART (PLUG-IN CHARGE CONTROL SYSTEM). Refer to DIAGNOSTIC TROUBLE CODE CHART [08/2023 - ]
Result:
A
See step 2
- Enter the following menus:
- PERFORM ACTIVE TEST USING GTS (ACTIVATE THE CHARGER COOLING FAN)
Pre-procedure1
- Perform the "Activate the Charger Cooling Fan" Active Test.
Powertrain > Plug-in Control > Active Test
Tester Display Activate the Charger Cooling Fan Procedure1
- Check that the charger cooling blower operates, air is sucked into the inlet duct and the operation sound is normal.
Result
The charger cooling blower operates.
Result
Proceed to OK NG Post-procedure1
- Turn the ignition switch off.
Result:
NG
See step 4
Result:
OK
See step 3
- Perform the "Activate the Charger Cooling Fan" Active Test.
- CHECK HARNESS AND CONNECTOR (CHARGER COOLING BLOWER - ELECTRIC VEHICLE CHARGER ASSEMBLY) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Disconnect the H126 charger cooling blower connector.
- Disconnect the H124 electric vehicle charger assembly connector.
Procedure1
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition H126-3 (FTLS) - H124-67 (FTLS) Ignition switch off Below 1 Ω H126-3 (FTLS) and H124-67 (FTLS) - Body ground and other terminals Ignition switch off 10 kΩ or higher Result
Proceed to OK NG Post-procedure1
- Reconnect the electric vehicle charger assembly connector.
- Reconnect the charger cooling blower connector.
Result:
OK
REPLACE ELECTRIC VEHICLE CHARGER ASSEMBLY. Refer to REMOVAL [08/2023 - ]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Check that the service plug grip is not installed.
- CHECK CONNECTOR CONNECTION CONDITION (CHARGER COOLING BLOWER CONNECTOR)
Pre-procedure1
- None
Procedure1
- Check the connector connection for the H126 charger cooling blower connector.
- Check the contact pressure of each terminal of the H126 charger cooling blower connector and check for foreign matter or arc marks on the terminals.
HINT:
Refer to ELECTRONIC CIRCUIT INSPECTION PROCEDURE [10/2022 - ]
Result
Result Proceed to The terminals are connected securely and there are no contact problems There is neither foreign matter nor ark marks A The terminals are not connected securely and there is a contact problem There is any of foreign matter or ark marks B The terminals are not connected securely and there is a contact problem There is neither foreign matter nor ark marks C The terminals are connected securely and there are no contact problems There is any of foreign matter or ark marks D Post-procedure1
- None
Result:
B
REPLACE MALFUNCTIONING PARTS
Result:
C
CONNECT SECURELY
Result:
D
REPLACE MALFUNCTIONING PARTS
Result:
A
See step 5
- None
- CHECK CONNECTOR CONNECTION CONDITION (ELECTRIC VEHICLE CHARGER ASSEMBLY CONNECTOR) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the appropriate service information because this may cause a malfunction.
Procedure1
- Check the connector connection for the H124 electric vehicle charger assembly connector.
- Check the contact pressure of each terminal of the H124 electric vehicle charger assembly connector and check for foreign matter or arc marks on the terminals.
HINT:
Refer to ELECTRONIC CIRCUIT INSPECTION PROCEDURE [10/2022 - ]
Result
Result Proceed to The terminals are connected securely and there are no contact problems There is neither foreign matter nor ark marks A The terminals are not connected securely and there is a contact problem There is any of foreign matter or ark marks B The terminals are not connected securely and there is a contact problem There is neither foreign matter nor ark marks C The terminals are connected securely and there are no contact problems There is any of foreign matter or ark marks D Post-procedure1
- None
Result:
B
REPLACE MALFUNCTIONING PARTS
Result:
C
CONNECT SECURELY
Result:
D
REPLACE MALFUNCTIONING PARTS
Result:
A
See step 6
- Check that the service plug grip is not installed.
- CHECK CHARGER COOLING BLOWER (VISUALLY CHECK)
Pre-procedure1
- Remove the charger cooling blower.
HINT:
Refer to REMOVAL [08/2023 - ]
Procedure1
- Check the fan rotating part of the charger cooling blower for foreign matter.
Result
There is no foreign matter or the charger cooling blower is not clogged with foreign matter.
Result
Proceed to OK NG Post-procedure1
- Install the charger cooling blower.
Result:
NG
REPLACE CHARGER COOLING BLOWER. Refer to REMOVAL [08/2023 - ]
Result:
OK
See step 7
- Remove the charger cooling blower.
- CHECK HARNESS AND CONNECTOR (CHARGER COOLING BLOWER - ELECTRIC VEHICLE CHARGER ASSEMBLY) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the appropriate service information because this may cause a malfunction.
- Disconnect the H126 charger cooling blower connector.
- Disconnect the H124 electric vehicle charger assembly connector.
Procedure1
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition H126-3 (FTLS) - H124-67 (FTLS) Ignition switch off Below 1 Ω H126-5 (FCTL) - H124-66 (FCTL) Ignition switch off Below 1 Ω H126-1 (FANB) - H124-69 (FANB) Ignition switch off Below 1 Ω H126-6 (FANG) - H124-23 (FANG) Ignition switch off Below 1 Ω H126-3 (FTLS) and H124-67 (FTLS) - Body ground and other terminals Ignition switch off 10 kΩ or higher H126-5 (FCTL) and H124-66 (FCTL) - Body ground and other terminals Ignition switch off 10 kΩ or higher H126-1 (FANB) and H124-69 (FANB) - Body ground and other terminals Ignition switch off 10 kΩ or higher H126-6 (FANG) and H124-23 (FANG) - Body ground and other terminals Ignition switch off 10 kΩ or higher Result
Proceed to OK NG Post-procedure1
- Reconnect the electric vehicle charger assembly connector.
- Reconnect the charger cooling blower connector.
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 8
- Check that the service plug grip is not installed.
- CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (CHECK VOLTAGE)
Pre-procedure1
- Disconnect the H126 charger cooling blower connector.
- Perform the "Activate the Charger Cooling Fan" Active Test.
Powertrain > Plug-in Control > Active Test
Tester Display Activate the Charger Cooling Fan Procedure1
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition H126-1 (FANB) - H126-6 (FANG) Cooling fan operating 11 to 14 V Result
Proceed to OK NG Post-procedure1
- Turn the ignition switch off.
- Reconnect the charger cooling blower connector.
Result:
OK
REPLACE CHARGER COOLING BLOWER. Refer to REMOVAL [08/2023 - ]
Result:
NG
REPLACE ELECTRIC VEHICLE CHARGER ASSEMBLY. Refer to REMOVAL [08/2023 - ]