DTC P0615-12: Starter Relay Circuit Short to Battery [10/2022 - ]: Procedure
- READ VALUE USING GTS (STARTER SW)
- According to the display on the GTS, read the Data List.
Powertrain > Engine > Data List
Tester Display Starter SW Standard
Condition Starter SW Ignition switch ON OFF Result
Result Proceed to The value of Starter SW is OFF A None of the above conditions are met B HINT:
- If the result of either of the above is not as specified, proceed to the next step with the ignition switch to ON, GTS connected and Data List item "Starter SW" selected.
- If the starter assembly operates continuously when the ignition switch is turned to ON, proceed to the next step without reading the Data List item "Starter SW".
Result:
B
See step 3
Result:
A
See step 2
- According to the display on the GTS, read the Data List.
- READ VALUE USING GTS (STARTER SW)
- According to the display on the GTS, read the Data List while the vehicle is being driven with an engine speed of 1000 rpm or more at a vehicle speed of 20 km/h (12.43 mph) or more.
Powertrain > Engine > Data List
Tester Display Vehicle Speed Engine Speed Starter SW WARNING:When performing the confirmation driving pattern, obey all speed limits and traffic laws.
Standard
Condition Starter SW Driving at 20 km/h (12.43 mph) or more (engine speed 1000 rpm or more) OFF HINT:
If the result of either of the above is not as specified, proceed to the next step with the ignition switch to ON, GTS connected and Data List item "Starter SW" selected.
Result
Proceed to OK NG HINT:
If the starter assembly operates continuously when the ignition switch is turned to ON, proceed to the next step without reading the Data List item "Starter SW".
Result:
OK
CHECK FOR INTERMITTENT PROBLEMS. Refer to CHECK FOR INTERMITTENT PROBLEMS [10/2022 - ]
Result:
NG
See step 3
- According to the display on the GTS, read the Data List while the vehicle is being driven with an engine speed of 1000 rpm or more at a vehicle speed of 20 km/h (12.43 mph) or more.
- INSPECT ST NO. 1 RELAY (CHECK FOR SHORT CIRCUIT)
Pre-procedure1
- Remove the ST NO. 1 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
- According to the display on the GTS, read the Data List.
Powertrain > Engine > Data List
Tester Display Starter SW Result
Result Proceed to The Data List item "Starter SW" does not change from ON. A The Data List item "Starter SW" changes from ON to OFF. B HINT:
- When the result of the above inspection is "The Data List item "Starter SW" does not change from ON", the ST NO. 1 relay is normal.
- DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.
Post-procedure1
- None.
Result:
B
REPLACE ST NO. 1 RELAY
Result:
A
See step 4
- CHECK TERMINAL VOLTAGE (POWER SOURCE OF ST NO. 1 RELAY)
HINT:
The purpose of this step is to check for ST NO. 1 relay terminal voltage under abnormal conditions.
Pre-procedure1
- Remove the ST NO. 1 relay from the No. 1 engine room relay block and No. 1 junction block assembly.
- Turn the ignition switch to ON.
- Measure the voltage between ST NO. 1 relay terminal 2 and body ground.
*1 No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly *2 ST NO. 1 Relay HINT:
- Make a note of the measured voltage as it will be necessary for the inspecting the change in voltage in the next step. As the next step should be conducted under the same conditions, keep the ignition switch ON and do not install the ST NO. 1 relay.
- DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.
- If any voltage was measured with the ignition switch ON, one of the following malfunctions is suspected:
- Short to +B in the circuit of a connected ECU or the switch.
- Short to +B in the wire harness.
Result
Proceed to NEXT
Post-procedure1
- None.
Result:
NEXT
See step 5
- INSPECT ENGINE STOP AND START ECU (CHECK FOR SHORT CIRCUIT)
Pre-procedure1
- Disconnect the engine stop and start ECU connector.
- Measure the voltage between ST NO. 1 relay terminal 2 and body ground and compare it to the voltage measured in the previous step.
Result
Result Proceed to The voltage between ST NO. 1 relay terminal 2 and body ground does not change when the connector is disconnected. A The voltage between ST NO. 1 relay terminal 2 and body ground changes when the connector is disconnected. B HINT:
- If the voltage is the same before and after disconnecting the connector, the engine stop and start ECU is normal.
- DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.
Post-procedure1
- None.
Result:
B
REPLACE ENGINE STOP AND START ECU. Refer to REMOVAL [10/2022 - ]
Result:
A
See step 6
- INSPECT CERTIFICATION ECU (CHECK FOR SHORT CIRCUIT)
Pre-procedure1
- Disconnect the certification ECU (smart key ECU assembly) connector.
- Measure the voltage between ST NO. 1 relay terminal 2 and body ground and compare it to the voltage measured in the previous step.
Result
Result Proceed to The voltage between ST NO. 1 relay terminal 2 and body ground does not change when the connector is disconnected. A The voltage between ST NO. 1 relay terminal 2 and body ground changes when the connector is disconnected. B HINT:
- If the voltage is the same before and after disconnecting the connector, the certification ECU (smart key ECU assembly) is normal.
- DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.
Post-procedure1
- None.
Result:
B
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY). Refer to REMOVAL [10/2022 - 08/2023] , or refer to REMOVAL [08/2023 - ]
Result:
A
See step 7
- INSPECT ECM (CHECK FOR SHORT CIRCUIT)
Pre-procedure1
- Disconnect the ECM connector.
- Measure the voltage between ST NO. 1 relay terminal 2 and body ground and compare it to the voltage measured in the previous step.
Result
Result Proceed to The voltage between ST NO. 1 relay terminal 2 and body ground does not change when the connector is disconnected. A The voltage between ST NO. 1 relay terminal 2 and body ground changes when the connector is disconnected. B HINT:
- If the voltage is the same before and after disconnecting the connector, the ECM is normal.
- DTCs may be stored during this inspection. Check for DTCs and clear them using the GTS.
Post-procedure1
- None.
Result:
A
REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - CERTIFICATION ECU - ENGINE STOP AND START ECU - ST NO. 1 RELAY)
Result:
B
REPLACE ECM. Refer to REMOVAL [10/2022 - ]