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Installation [10/2022 - ]: Procedure

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  1. INSTALL NO. 2 FUEL TANK CUSHION 
  2. INSTALL NO. 1 FUEL TANK CUSHION 
  3. INSTALL NO. 6 FUEL TANK CUSHION 
  4. INSTALL NO. 2 FUEL TANK PROTECTOR 
  5. INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY 
  6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
  7. INSTALL FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the appropriate service information , or the fuel tank assembly may fall off the engine lifter.

    GTY563885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1133809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Set the fuel tank assembly on an engine lifter.
        NOTE:

        Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

      2. Using the engine lifter, slowly raise the fuel tank assembly, and then temporarily install the fuel tank assembly, fuel tank band sub-assembly and No. 1 fuel tank band sub-assembly LH with the 5 bolts.
        NOTE:
        • Be careful not to drop the fuel tank assembly.
        • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
      3. Tighten the 5 bolts in the order shown in the illustration.

        Torque: 45 N.m (459 kgf/cm, 33 ft.lbf) 

  8. CONNECT FUEL TANK FILLER PIPE ASSEMBLY 
    1. GTY1131936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank filler pipe assembly to the fuel tank assembly.

        Refer to PRECAUTION [10/2022 - ]

  9. CONNECT FUEL TANK BREATHER TUBE 
    1. for TMC Made
      GTY1131552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank breather tube to the fuel tank breather tube sub-assembly.

        Refer to PRECAUTION [10/2022 - ]

    2. except TMC Made
      GTY1130684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank breather tube to the fuel tank breather tube sub-assembly.

        Refer to PRECAUTION [10/2022 - ]

  10. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. GTY1132525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

        Refer to PRECAUTION [10/2022 - ]

  11. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. GTY1131650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tank vent hose sub-assembly to the charcoal canister assembly.

        Refer to PRECAUTION [10/2022 - ]

  12. ADD FUEL 
  13. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to INSTALLATION [10/2022 - ] 

  14. INSTALL NO. 1 FLOOR UNDER COVER 
  15. INSTALL FRONT FLOOR COVER LH 

    Bolt 

    Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  16. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 6

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