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Removal [10/2022 - 08/2023]: Procedure

  1. REMOVE EGR COOLER ASSEMBLY 

    Refer to REMOVAL [10/2022 - 08/2023] 

  2. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. GTY1204569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE 
    1. GTY1206052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. DISCONNECT ENGINE WIRE 
    1. GTY1206049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY 
    1. GTY1206048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an 8 mm socket wrench, remove the 4 bolts and No. 1 EGR pipe sub-assembly from the intake manifold and EGR valve assembly.
  6. REMOVE EGR VALVE ADAPTER GASKET 
    1. GTY999314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE EGR INLET GASKET 
    1. GTY1129967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT NO. 4 WATER BY-PASS HOSE 
    1. GTY1132142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. DISCONNECT NO. 8 WATER BY-PASS HOSE 
    1. GTY1132140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE EGR VALVE ASSEMBLY 
    1. GTY1131673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an 8 mm socket wrench, remove the 2 bolts and EGR valve assembly from the camshaft housing.
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