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Reassembly [09/2014 - ]: Procedure

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  1. INSTALL FRONT OIL PUMP OIL SEAL 
    1. Using SST and a hammer, install a new front oil pump oil seal.
      GTY469949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09350-30020 
        1. 09351-32140

      Standard Depth

      -0.2 to 0.2 mm (-0.00787 to 0.00787 in.)

      HINT: 

      The front oil pump oil seal should be flush with the outer edge of the front oil pump body sub-assembly.

    2. Coat the lip of the front oil pump oil seal with MP grease.
  2. SECURE FRONT OIL PUMP BODY SUB-ASSEMBLY 
    1. Install the front oil pump body sub-assembly to the torque converter assembly.
  3. INSTALL FRONT OIL PUMP DRIVEN GEAR 
    1. Coat the front oil pump driven gear with ATF.
      GTY457809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front oil pump driven gear to the front oil pump body sub-assembly.
  4. INSTALL FRONT OIL PUMP DRIVE GEAR 
    1. Coat the front oil pump drive gear with ATF.
      GTY468891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front oil pump drive gear to the front oil pump body sub-assembly.
  5. INSTALL FRONT OIL PUMP BODY O-RING 
    1. Install a new front oil pump body O-ring to the front oil pump body sub-assembly.
      GTY457811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL STATOR SHAFT ASSEMBLY 
    1. Align the bolt holes of the stator shaft assembly with the bolt holes of the front oil pump body sub-assembly and install the stator shaft assembly to the front oil pump body sub-assembly.
      GTY511851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a T30 "TORX" socket wrench, install the 14 bolts.

      Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

  7. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. Coat 3 new clutch drum oil seal rings with ATF and install them to the stator shaft assembly.
      NOTE:

      Do not expand the gap of the clutch drum oil seal rings excessively.

    2. Install the 3 clutch drum oil seal rings to the oil pump assembly.

      HINT: 

      After installing the clutch drum oil seal rings, check that they rotate smoothly.

      GTY511845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSPECT FRONT OIL PUMP DRIVE GEAR ROTATION 

    See step  4

  9. INSTALL STATOR SHAFT O-RING 
    1. Install a new stator shaft O-ring to the oil pump assembly.
      GTY457802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002