Reassembly [09/2014 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.

BEARING POSITION

Check each bearing position and installation direction.

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Mark	Front Race Diameter Inside/Outside	Thrust Bearing Diameter Inside/Outside	Rear Race Diameter Inside/Outside
A	74.2 mm (2.92 in.) / 87.74 mm (3.45 in.)	71.9 mm (2.83 in.) / 85.6 mm (3.37 in.)	-
B	37 mm (1.46 in.) / 52.3 mm (2.06 in.)	34.6 mm (1.36 in.) / 52.0 mm (2.05 in.)	-
C	-	21.3 mm (0.839 in.) / 41.1 mm (1.62 in.)	22.6 mm (0.890 in.) / 44.8 mm (1.76 in.)
D	-	35.6 mm (1.40 in.) / 56.6 mm (2.23 in.)	-
E	-	42.5 mm (1.67 in.) / 61.2 mm (2.41 in.)	-
F	38.0 mm (1.50 in.) / 57.0 mm (2.24 in.)	43.4 mm (1.71 in.) / 58.3 mm (2.30 in.)	-
G	-	55.7 mm (2.19 in.) / 76.4 mm (3.01 in.)	-
H	-	-	53.7 mm (2.11 in.) / 74.0 mm (2.91 in.)
I	33.4 mm (1.31 in.) / 49.0 mm (1.93 in.)	32.1 mm (1.26 in.) / 49.35 mm (1.94 in.)	32.1 mm (1.26 in.) / 49.0 mm (1.93 in.)
J	-	21.5 mm (0.846 in.) / 40.8 mm (1.61 in.)	-
K	-	43.6 mm (1.72 in.) / 61.0 mm (2.40 in.)	47.1 mm (1.85 in.) / 67.1 mm (2.64 in.)

INSTALL NO. 4 BRAKE PISTON

Coat 2 new O-rings with ATF and install them to the brake reaction sleeve.

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*1	O-ring
*2	Brake Reaction Sleeve
*3	No. 4 Brake Piston

Coat 2 new O-rings with ATF and install them to the No. 4 brake piston.
Install the No. 4 brake piston to the brake reaction sleeve.
NOTE:
Be careful not to damage the 4 O-rings.

INSTALL BRAKE REACTION SLEEVE

Install the brake reaction sleeve and No. 4 brake piston to the automatic transmission case sub-assembly as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Brake Reaction Sleeve
*2	No. 4 Brake Piston

NOTE:

Be careful not to damage the O-rings.

INSTALL 1ST AND REVERSE BRAKE PISTON

Coat a new O-ring with ATF.
Install the O-ring to the 1st and reverse brake piston.

Install the 1st and reverse brake piston to the automatic transmission case sub-assembly as shown in the illustration.

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*1	1st and Reverse Brake Piston

NOTE:

Be careful not to damage the O-ring.

INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

Set the 1st and reverse brake return spring sub-assembly on the 1st and reverse brake piston.

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Set SST on the 1st and reverse brake return spring sub-assembly, and tighten SST to compress the 1st and reverse brake return spring sub-assembly.

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Snap Ring

SST: 09350-30020
1. 09350-07050

Using SST, install the snap ring.
- SST: 09350-30020
  1. 09350-07070

Align the protrusion of the brake apply tube with the cutout of the automatic transmission case sub-assembly and install it to the automatic transmission case sub-assembly as shown in the illustration.

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NOTE:

Engage the protrusion of the brake apply tube to the claw of the 1st and reverse brake piston.

INSTALL REAR PLANETARY GEAR ASSEMBLY

Install the No. 9 thrust bearing race to the automatic transmission case sub-assembly.

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No. 9 Thrust Bearing Race Diameter

Item	Inside	Outside
No. 9 thrust bearing race	47.1 mm (1.85 in.)	67.1 mm (2.64 in.)

Install the 2 thrust needle roller bearings to the rear planetary gear assembly.

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*1	Thrust Needle Roller Bearing (A)
*2	Thrust Needle Roller Bearing (B)

Thrust Needle Roller Bearing Diameter

Item	Inside	Outside
Thrust needle roller bearing (A)	21.5 mm (0.846 in.)	40.8 mm (1.61 in.)
Thrust needle roller bearing (B)	43.6 mm (1.72 in.)	61.0 mm (2.40 in.)

Install the rear planetary gear assembly to the automatic transmission case sub-assembly.

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INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE PISTON
See step 3

INSTALL NO. 4 BRAKE DISC

Install the rear cover sleeve, 4 No. 4 brake plates, 4 No. 4 brake discs and No. 4 brake flange to the automatic transmission case sub-assembly.

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*1	Rear Cover Sleeve
*2	No. 4 Brake Plate
*3	No. 4 Brake Disc
*4	No. 4 Brake Flange

NOTE:

Make sure that the No. 4 brake discs, No. 4 brake plates, rear cover sleeve and No. 4 brake flange are installed in the correct order.

INSTALL BRAKE PLATE STOPPER SPRING

Install the brake plate stopper spring to the automatic transmission case sub-assembly.

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INSTALL REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

Using a screwdriver, install the rear planetary ring gear flange sub-assembly and snap ring to the rear planetary ring gear.

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*a	Protective Tape

NOTE:

Be careful not to damage the rear planetary ring gear.

HINT:

Tape the screwdriver tip before use.

INSTALL REAR PLANETARY RING GEAR

Install the No. 8 thrust bearing race, thrust needle roller bearing, No. 7 thrust bearing race and rear planetary ring gear flange sub-assembly to the intermediate shaft.

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*1	No. 7 Thrust Bearing Race
*2	Thrust Needle Roller Bearing
*3	No. 8 Thrust Bearing Race
*4	Rear Planetary Ring Gear Flange Sub-assembly

Thrust Needle Roller Bearing and Thrust Bearing Race Diameter

Item	Inside	Outside
No. 7 thrust bearing race	33.4 mm (1.31 in.)	49.0 mm (1.93 in.)
Thrust needle roller bearing	32.1 mm (1.26 in.)	49.35 mm (1.94 in.)
No. 8 thrust bearing race	32.1 mm (1.26 in.)	49.0 mm (1.93 in.)

INSTALL NO. 3 ONE-WAY CLUTCH ASSEMBLY

Install the No. 3 one-way clutch assembly and one-way clutch inner race to the intermediate shaft.

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*1	No. 3 One-way Clutch Assembly
*2	One-way Clutch Inner Race

INSTALL INTERMEDIATE SHAFT

Install the intermediate shaft with the No. 3 one-way clutch assembly to the automatic transmission case sub-assembly.

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Using SST, install the snap ring.
- SST: 09350-30020
  1. 09350-07060

INSTALL CENTER PLANETARY GEAR ASSEMBLY

Install the planetary sun gear and center planetary gear assembly to the automatic transmission case sub-assembly.

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*1	No. 4 Thrust Bearing Race
*2	Center Planetary Gear Assembly
*3	Planetary Sun Gear

Coat the No. 4 thrust bearing race with MP grease, and install it to the center planetary gear assembly.

No. 4 Thrust Bearing Race Diameter

Item	Inside	Outside
No. 4 thrust bearing race	53.7 mm (2.11 in.)	74.0 mm (2.91 in.)

INSTALL NO. 2 BRAKE PISTON

Coat 2 new O-rings with ATF and install them to the No. 2 brake piston.

Install the No. 2 brake piston to the No. 2 brake cylinder.

NOTE:

Be careful not to damage the 2 O-rings.

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Install the No. 2 brake piston with No. 2 brake cylinder to the automatic transmission case sub-assembly.
HINT:

Install the No. 2 brake piston with No. 2 brake cylinder so that the protruding parts face toward the front of the automatic transmission case sub-assembly.

Check that the oil pressure apply hole of the No. 2 brake cylinder is aligned with the oil pressure apply hole of the automatic transmission case sub-assembly.

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INSTALL NO. 2 BRAKE DISC

Install the 2 No. 2 brake flanges, 3 No. 2 brake plates, 4 No. 2 brake discs and No. 2 brake piston return spring sub-assembly to the automatic transmission case sub-assembly.

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*1	No. 2 Brake Piston Return Spring Sub-assembly
*2	No. 2 Brake Flange
*3	No. 2 Brake Disc
*4	No. 2 Brake Plate

NOTE:

Make sure that the No. 2 brake discs, No. 2 brake plates, No. 2 brake piston return spring sub-assembly and No. 2 brake flanges are installed in the correct order.

INSTALL NO. 2 BRAKE SNAP RING

Set SST on the No. 2 brake flange and tighten it to compress the No. 2 brake piston return spring sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09351-40010
1. 09351-04010
2. 09351-04020
3. 09351-04040
4. 09351-04050

Using a screwdriver, install the No. 2 brake snap ring to the automatic transmission case sub-assembly.

INSPECT NO. 2 BRAKE PISTON
See step 11

INSTALL NO. 1 BRAKE PISTON

Coat 2 new O-rings with ATF and install them to the No. 1 brake piston.

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O-ring

Install the No. 1 brake piston to the No. 1 brake cylinder.
NOTE:
Be careful not to damage the 2 O-rings.

INSTALL BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

Install the brake piston return spring sub-assembly and the No. 1 brake piston with No. 1 brake cylinder to the automatic transmission case sub-assembly.

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*1	Brake Piston Return Spring Sub-assembly
*2	No. 1 Brake Cylinder

HINT:

Install the No. 1 brake piston with No. 1 brake cylinder so that the protruding parts face toward the front of the automatic transmission case sub-assembly.

Check that the oil pressure apply hole of the No. 1 brake cylinder is aligned with the oil pressure apply hole of the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Set SST on the brake piston return spring sub-assembly and tighten it to compress the brake piston return spring sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

SST: 09351-40010
1. 09351-04010
2. 09351-04030
3. 09351-04040
4. 09351-04050

Using a screwdriver, install the snap ring to the automatic transmission case sub-assembly.
NOTE:
Be careful not to damage the automatic transmission case sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSTALL CENTER PLANETARY RING GEAR

Install the thrust needle roller bearing to the front planetary ring thrust flange.

Thrust Needle Roller Bearing Diameter

Item	Inside	Outside
Thrust needle roller bearing	55.7 mm (2.19 in.)	76.4 mm (3.01 in.)

Install the center planetary ring gear and front planetary ring thrust flange to the front planetary ring gear.

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*1	Center Planetary Ring Gear
*2	Front Planetary Ring Thrust Flange
*3	Front Planetary Ring Gear
*4	Thrust Needle Roller Bearing

Using a screwdriver, install the snap ring to the front planetary ring gear as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

NOTE:

Be sure to orient the snap ring so that the edges do not protrude into a cutout on the front planetary ring gear.
Be careful not to damage the front planetary ring gear.

HINT:

Tape the screwdriver tip before use.

INSTALL FRONT PLANETARY RING GEAR

Install the front planetary ring gear to the automatic transmission case sub-assembly.

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INSTALL FRONT PLANETARY GEAR ASSEMBLY

Install the thrust needle roller bearing and No. 2 planetary carrier thrust washer to the front planetary ring gear.

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*1	No. 2 Planetary Carrier Thrust Washer
*2	Thrust Needle Roller Bearing
*3	No. 3 Thrust Bearing Race

Coat the No. 3 thrust bearing race with MP grease, and install it to the thrust needle roller bearing.

Thrust Needle Roller Bearing and No. 3 Thrust Bearing Race Diameter

Item	Inside	Outside
Thrust needle roller bearing	43.4 mm (1.71 in.)	58.3 mm (2.30 in.)
No. 3 thrust bearing race	38.0 mm (1.50 in.)	57.0 mm (2.24 in.)

Install the front planetary gear assembly and one-way clutch inner race sub-assembly to the automatic transmission case sub-assembly.

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*1	One-way Clutch Inner Race Sub-assembly
*2	Front Planetary Gear Assembly

INSPECT NO. 1 BRAKE PISTON
See step 15

INSTALL NO. 1 BRAKE DISC

Install the 3 No. 1 brake plates, 3 No. 1 brake discs and No. 1 brake flange.

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*1	No. 1 Brake Plate
*2	No. 1 Brake Disc
*3	No. 1 Brake Flange

NOTE:

Make sure that the No. 1 brake plates, No. 1 brake discs and No. 1 brake flange are installed in the correct order.

INSTALL 2ND BRAKE PISTON

Coat 2 new O-rings with ATF and install them to the 2nd brake piston.
Install the 2nd brake piston to the 2nd brake cylinder.
NOTE:
Be careful not to damage the 2 O-rings.
Temporarily install the No. 3 brake piston return spring sub-assembly to the 2nd brake piston.

Place SST on the No. 3 brake piston return spring sub-assembly, and compress the No. 3 brake piston return spring sub-assembly using a press.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

SST: 09351-40010
1. 09351-04060
2. 09351-04070

Using a screwdriver, install the snap ring to the 2nd brake cylinder.
NOTE:
- Make sure that the end gap of the snap ring is not aligned with a spring retainer claw.
- Be careful not to damage the 2nd brake cylinder.
HINT:

Tape the screwdriver tip before use.

INSTALL 2ND BRAKE CYLINDER

Install the 2nd brake cylinder to the automatic transmission case sub-assembly.

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Check that the oil pressure apply hole of the 2nd brake cylinder is aligned with the oil pressure apply hole of the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST, install the snap ring to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09350-30020
1. 09350-07060

INSTALL ONE-WAY CLUTCH ASSEMBLY

Install the one-way clutch assembly and No. 1 planetary carrier thrust washer to the automatic transmission case sub-assembly.

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INSTALL NO. 3 BRAKE DISC (2ND BRAKE DISC SET)

Install the cushion plate, No. 3 brake flange, 4 No. 3 brake discs and 4 No. 3 brake plates to the automatic transmission case sub-assembly.

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*1	Cushion Plate
*2	No. 3 Brake Plate
*3	No. 3 Brake Disc
*4	No. 3 Brake Flange

NOTE:

Make sure that the cushion plate, No. 3 brake flange, No. 3 brake discs and No. 3 brake plates are installed in the correct order.

INSTALL NO. 3 BRAKE SNAP RING

Using a screwdriver, install the No. 3 brake snap ring to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

NOTE:

Be careful not to damage the automatic transmission case sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY

Coat 2 new O-rings with ATF, and install them to the direct clutch piston sub-assembly.

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O-ring

Install the No. 2 clutch balancer and direct clutch return spring sub-assembly to the direct clutch piston sub-assembly.

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*1	No. 2 Clutch Balancer
*2	Direct Clutch Return Spring Sub-assembly
*3	Direct Clutch Piston Sub-assembly

Install the direct clutch piston sub-assembly to the reverse clutch drum sub-assembly.
NOTE:
Be careful not to damage the O-rings.

Place SST on the direct clutch piston sub-assembly, and compress the direct clutch return spring sub-assembly using a press.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09320-89010

NOTE:

Stop the press when the direct clutch return spring sub-assembly is lowered to a place 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent it from being deformed.

Using SST, install the snap ring to the direct clutch piston sub-assembly.
- SST: 09350-30020
  1. 09350-07070
NOTE:
- Make sure that the end gap of the snap ring is not aligned with a spring retainer claw.
- Do not expand the snap ring excessively.

Set the end gap of the snap ring as shown in the illustration.

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Stopper

INSTALL REVERSE CLUTCH PISTON SUB-ASSEMBLY

Coat a new O-ring with ATF and install it to the reverse clutch drum sub-assembly.

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O-ring

Coat a new O-ring with ATF and install it to the reverse clutch piston sub-assembly.

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O-ring

Install the reverse clutch drum sub-assembly to the reverse clutch piston sub-assembly.

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*1	Reverse Clutch Piston Sub-assembly
*2	Reverse Clutch Drum Sub-assembly

NOTE:

Be careful not to damage the O-rings.

INSTALL REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

Coat a new O-ring with ATF and install it to the reverse clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Reverse Clutch Return Spring Sub-assembly
*2	O-ring
*3	Reverse Clutch Piston Sub-assembly

Install the reverse clutch return spring sub-assembly to the reverse clutch piston sub-assembly.

INSTALL NO. 3 CLUTCH BALANCER

Install the No. 3 clutch balancer to the reverse clutch return spring sub-assembly.

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Place SST on the No. 3 clutch balancer, and compress the No. 3 clutch balancer using a press.
- SST: 09387-00070
NOTE:
Stop the press when the No. 3 clutch balancer is lowered to a place 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the reverse clutch spring sub-assembly from being deformed.

Using SST, install the snap ring to the reverse clutch piston sub-assembly.

SST: 09350-30020
1. 09350-07070

NOTE:

Make sure that the end gap of the snap ring is not aligned with a spring retainer claw.
Do not expand the snap ring excessively.
Confirm that the snap ring is correctly located in the groove of the reverse clutch piston sub-assembly as shown in the illustration.

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*1	Snap Ring
*a	Correct
*b	Incorrect

INSTALL NO. 2 DIRECT CLUTCH DISC

Install the reverse clutch flange, 5 No. 2 clutch plates and 5 No. 2 direct clutch discs to the reverse clutch drum sub-assembly.

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*1	No. 2 Clutch Plate
*2	No. 2 Direct Clutch Disc
*3	Reverse Clutch Flange

NOTE:

Make sure that the reverse clutch flange, No. 2 clutch plates and No. 2 direct clutch discs are installed in the correct order.

Using a screwdriver, install the 2 snap rings to the reverse clutch drum sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

NOTE:

Be careful not to damage the reverse clutch drum sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSPECT PACK CLEARANCE OF NO. 2 DIRECT CLUTCH
See step 25

INSTALL REVERSE CLUTCH FLANGE

Install the reverse clutch flange to the reverse clutch drum sub-assembly.

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INSTALL NO. 3 CLUTCH DISC

Install the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 No. 3 clutch discs and 4 No. 3 clutch plates to the reverse clutch drum sub-assembly.

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*1	No. 3 Clutch Disc
*2	No. 3 Clutch Plate
*3	Reverse Clutch Flange
*4	Clutch Cushion Plate
*5	Reverse Clutch Reaction Sleeve

NOTE:

Make sure that the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, No. 3 clutch discs and No. 3 clutch plates are installed in the correct order.

Using a screwdriver, install the snap ring to the reverse clutch piston sub-assembly.

NOTE:

Be careful not to damage the reverse clutch piston sub-assembly.

HINT:

Tape the screwdriver tip before use.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

INSPECT PACK CLEARANCE OF NO. 3 CLUTCH
See step 26

REMOVE REVERSE CLUTCH REACTION SLEEVE

Using a screwdriver, remove the snap ring from the reverse clutch piston sub-assembly.

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*a	Protective Tape

NOTE:

Be careful not to damage the reverse clutch drum sub-assembly.

HINT:

Tape the screwdriver tip before use.

Remove the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 No. 3 reverse clutch discs and 4 No. 3 clutch plates from the reverse clutch drum sub-assembly.

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INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY

Install the coast clutch piston to the forward clutch piston sub-assembly.

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*1	Coast Clutch Piston
*2	Forward Clutch Piston Sub-assembly

Coat a new O-ring with ATF and install it to the input shaft sub-assembly.

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O-ring

Install the forward clutch piston sub-assembly to the input shaft sub-assembly.

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INSTALL NO. 1 CLUTCH BALANCER

Coat a new D-ring with ATF and install it to the No. 1 clutch balancer.

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D-ring

Install the No. 1 clutch balancer and forward clutch return spring sub-assembly to the input shaft sub-assembly.

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*1	No. 1 Clutch Balancer
*2	Forward Clutch Return Spring Sub-assembly

NOTE:

Be careful not to damage the D-ring.

Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly using a press.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09350-30020
1. 09350-07040

NOTE:

Stop the press when the No. 1 clutch balancer is lowered to a place 1 to 2 mm (0.0394 to 0.0787 in.) below the snap ring groove to prevent the forward clutch return spring sub-assembly from being deformed.

Using SST, install the snap ring to the No. 1 clutch balancer.

SST: 09350-30020
1. 09350-07070

NOTE:

Make sure that the end gap of the snap ring is not aligned with a spring retainer claw.
Do not expand the snap ring excessively.
Confirm that the snap ring is correctly located in the groove of the No. 1 clutch balancer as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Snap Ring
*a	Correct
*b	Incorrect

INSTALL COAST CLUTCH DISC

Install the coast clutch flange, 3 coast clutch discs and 3 coast clutch plates to the forward clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Coast Clutch Plate
*2	Coast Clutch Disc
*3	Coast Clutch Flange

NOTE:

Make sure that the coast clutch flange, coast clutch discs and coast clutch plates are installed in the correct order.

Using a screwdriver, install the snap ring to the forward clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

NOTE:

Be careful not to damage the forward clutch piston sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSPECT PACK CLEARANCE OF COAST CLUTCH HUB SUB-ASSEMBLY
See step 29

INSTALL NO. 1 CLUTCH DISC

Install the forward clutch flange, 4 No. 1 clutch discs, 4 No. 1 clutch plates and clutch cushion plate to the input shaft sub-assembly.

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*1	Clutch Cushion Plate
*2	No. 1 Clutch Plate
*3	No. 1 Clutch Disc
*4	Forward Clutch Flange

NOTE:

Make sure that the forward clutch flange, No. 1 clutch discs, No. 1 clutch plates and clutch cushion plate are installed in the correct order.

Using a screwdriver, install the snap ring.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

NOTE:

Be careful not to damage the input shaft sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSTALL INPUT SHAFT OIL SEAL RING

Coat 4 new input shaft oil seal rings with ATF and install them to the input shaft sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Do not expand the gap of the input shaft oil seal rings excessively.

HINT:

After installing the input shaft oil seal rings, check that they rotate smoothly.

INSPECT PACK CLEARANCE OF NO. 1 CLUTCH
See step 31

INSTALL INPUT SHAFT SUB-ASSEMBLY

Install the input shaft sub-assembly to the reverse clutch drum sub-assembly.

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Install the thrust needle roller bearing to the reverse clutch drum sub-assembly.

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Thrust Needle Roller Bearing Diameter

Item	Inside	Outside
Thrust needle roller bearing	21.3 mm (0.839 in.)	41.1 mm (1.62 in.)

INSTALL UNDERDRIVE ONE-WAY CLUTCH ASSEMBLY

Install the underdrive one-way clutch assembly, clutch hub thrust washer and thrust bearing race to the coast clutch hub sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Thrust Bearing Race
*2	Coast Clutch Hub Sub-assembly
*3	Clutch Hub Thrust Washer
*4	Underdrive One-way Clutch Assembly

Thrust Bearing Race Diameter

Item	Inside	Outside
Thrust bearing race	22.6 mm (0.890 in.)	44.8 mm (1.76 in.)

INSTALL COAST CLUTCH HUB SUB-ASSEMBLY

Install the coast clutch hub sub-assembly to the clutch drum and input shaft assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY

Install the 2 thrust needle roller bearings to the clutch hub sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Thrust Needle Roller Bearing (A)
*2	Thrust Needle Roller Bearing (B)

Thrust Needle Roller Bearing Diameter

Item	Inside	Outside
Thrust Needle Roller Bearing (A)	42.5 mm (1.67 in.)	61.2 mm (2.41 in.)
Thrust Needle Roller Bearing (B)	35.6 mm (1.40 in.)	56.6 mm (2.23 in.)

Install the clutch hub thrust washer and clutch hub sub-assembly to the clutch drum and input shaft assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 3 CLUTCH DISC

Install the clutch cushion plate, reverse clutch flange, 4 No. 3 clutch plates and 5 No. 3 clutch discs to the reverse clutch hub sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 3 Clutch Disc
*2	No. 3 Clutch Plate
*3	Reverse Clutch Flange
*4	Clutch Cushion Plate

NOTE:

Make sure that the clutch cushion plate, reverse clutch flange, No. 3 clutch plates and No. 3 clutch discs are installed in the correct order.

INSTALL REVERSE CLUTCH REACTION SLEEVE

Install the reverse clutch reaction sleeve to the reverse clutch hub sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL REVERSE CLUTCH HUB SUB-ASSEMBLY

Install the reverse clutch hub sub-assembly to the clutch drum and input shaft assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a screwdriver, install the snap ring to the clutch drum and input shaft assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Protective Tape

NOTE:

Be careful not to damage the reverse clutch piston sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSTALL NO. 2 ONE-WAY CLUTCH ASSEMBLY

Install the No. 2 one-way clutch assembly and No. 2 clutch drum thrust washer to the clutch drum and input shaft assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 2 One-way Clutch Assembly
*2	No. 2 Clutch Drum Thrust Washer
*3	Clutch Drum and Input Shaft Assembly

INSTALL CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

Install the thrust needle roller bearing, input shaft front thrust needle roller bearing and No. 2 clutch drum thrust washer.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Input Shaft Front Thrust Needle Roller Bearing
*2	Thrust Bearing Race
*3	Thrust Needle Roller Bearing
*4	No. 2 Clutch Drum Thrust Washer

Coat the thrust bearing race with MP grease and install it to the clutch drum and input shaft assembly.

Input Shaft Front Thrust Needle Roller Bearing, Thrust Needle Roller Bearing and Thrust Bearing Race Diameter

Item	Inside	Outside
Input shaft front thrust needle roller bearing	71.9 mm (2.83 in.)	85.6 mm (3.37 in.)
Thrust needle roller bearing	34.6 mm (1.36 in.)	52.0 mm (2.05 in.)
Thrust bearing race	37.0 mm (1.46 in.)	52.3 mm (2.06 in.)

Install the clutch drum and input shaft assembly to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL OIL PUMP ASSEMBLY

Install the No. 1 thrust bearing race to the oil pump assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Thrust Bearing Race

No. 1 Thrust Bearing Race Diameter

Item	Inside	Outside
No. 1 Thrust Bearing Race	74.2 mm (2.92 in.)	87.74 mm (3.45 in.)

Coat a new O-ring with ATF and install it to the oil pump assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

O-ring

Set the oil pump assembly on the clutch drum and input shaft sub-assembly, and align the bolt holes of the oil pump assembly with the automatic transmission case sub-assembly.
Temporarily install the oil pump assembly to the automatic transmission case sub-assembly.

Install the oil pump assembly with the 10 bolts to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 21.1 N.m (215 kgf/cm, 16 ft.lbf)

INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

Using SST and a hammer, install 2 new manual valve lever shaft oil seals to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	RH Side
*b	LH Side

SST: 09350-30020
1. 09350-07110

Standard Depth

-0.3 to 0.3 mm (-0.0118 to 0.0118 in.)

Coat the lips of the 2 manual valve lever shaft oil seals with MP grease.

INSPECT INDIVIDUAL PISTON OPERATION
See step 20

INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY

Install a new spacer to the manual valve lever sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Manual Valve Lever Sub-assembly
*2	Spacer

Install the manual valve lever shaft to the manual valve lever sub-assembly and automatic transmission case sub-assembly.
NOTE:
Do not damage the manual valve lever shaft oil seals while installing the manual valve lever shaft to the automatic transmission case sub-assembly.

Using a hammer, install a new spring pin to the manual valve lever sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Turn the spacer and manual valve lever shaft to align the smaller hole on the spacer with the indent on the manual valve lever sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a 3 mm pin punch, stake the spacer.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Check that the spacer does not turn.

INSTALL PARKING LOCK PAWL SHAFT

Install a new E-ring to the parking lock pawl shaft.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Parking Lock Pawl
*2	E-ring
*3	Parking Lock Pawl Shaft
*4	Spring

Install the parking lock pawl, parking lock pawl shaft and spring.

INSTALL PARKING LOCK ROD SUB-ASSEMBLY

Install the parking lock rod sub-assembly to the manual valve lever sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL PARKING LOCK PAWL BRACKET

Install the parking lock pawl bracket to the automatic transmission case sub-assembly with the 3 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf)

Move the manual valve lever sub-assembly to the P position, and check that the planetary ring gear is locked by the parking lock pawl.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Manual Valve Lever Sub-assembly
*2	Planetary Ring Gear
*3	Parking Lock Pawl

INSTALL B-1 ACCUMULATOR VALVE

Install the 2 springs and B-1 accumulator valve to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Outer Spring
*2	Inner Spring

B-1 Accumulator Spring

Inner Spring

Free Length	Outer Diameter	Color
44.98 mm (1.77 in.)	11.30 mm (0.445 in.)	Natural

Outer Spring

Free Length	Outer Diameter	Color
46.36 mm (1.83 in.)	17.10 mm (0.673 in.)	Natural

INSTALL C-3 ACCUMULATOR PISTON

Using a screwdriver, install the snap ring and spring sub-assembly to the C-3 accumulator piston.

Spring Sub-assembly

Free Length	Coil Outer Diameter	Color
23.0 mm (0.906 in.)	14.0 mm (0.551 in.)	Pink

NOTE:

Be careful not to damage the C-3 accumulator piston.

HINT:

Tape the screwdriver tip before use.

Coat 2 new O-rings with ATF and install them to the C-3 accumulator piston.

*1	Outer Spring
*2	Inner Spring
*3	O-ring
*4	C-3 Accumulator Piston

Install the 2 springs and C-3 accumulator piston to the automatic transmission case sub-assembly.

Spring

Inner Spring

Free Length	Outer Diameter	Color
44.0 mm (1.73 in.)	14.0 mm (0.551 in.)	Yellow

Outer Spring

Free Length	Outer Diameter	Color
76.65 mm (3.02 in.)	20.10 mm (0.791 in.)	Natural

INSTALL B-3 ACCUMULATOR PISTON

Using a screwdriver, install the snap ring and spring sub-assembly to the B-3 accumulator piston.

Spring Sub-assembly

Free Length	Coil Outer Diameter	Color
30.0 mm (1.18 in.)	16.2 mm (0.638 in.)	White

NOTE:

Be careful not to damage the B-3 accumulator piston.

HINT:

Tape the screwdriver tip before use.

Coat 2 new O-rings with ATF and install them to the B-3 accumulator piston.

*1	B-3 Accumulator Piston
*2	Spring
*3	O-ring

Install the spring and B-3 accumulator piston to the automatic transmission case sub-assembly.

Spring

Free Length	Outer Diameter	Color
64.5 mm (2.54 in.)	19.5 mm (0.768 in.)	Orange

INSTALL C-2 ACCUMULATOR PISTON

Using a screwdriver, install the snap ring and spring sub-assembly to the C-2 accumulator piston.

Spring Sub-assembly

Free Length	Coil Outer Diameter	Color
18.50 mm (0.728 in.)	14.0 mm (0.551 in.)	Green

NOTE:

Be careful not to damage the C-2 accumulator piston.

HINT:

Tape the screwdriver tip before use.

Coat 2 new O-rings with ATF and install them to the C-2 accumulator piston.

*1	C-2 Accumulator Piston
*2	Spring
*3	O-ring

Install the spring and C-2 accumulator piston to the automatic transmission case sub-assembly.

Spring

Free Length	Outer Diameter	Color
63.14 mm (2.49 in.)	16.0 mm (0.630 in.)	Light Gray

INSTALL CHECK BALL BODY

Install the check ball body and spring to the automatic transmission case sub-assembly.

*1	Check Ball Body
*2	Spring

INSTALL BRAKE DRUM GASKET

Install 3 new brake drum gaskets.

INSTALL TRANSAXLE CASE GASKET

Install 3 new transaxle case gaskets.

INSTALL TRANSMISSION VALVE BODY ASSEMBLY

Connect the manual valve connecting rod to the manual valve lever sub-assembly.

*1	Manual Valve Connecting Rod

Install the transmission valve body assembly with the 20 bolts.

Torque: 11 N.m (112 kgf/cm, 8 ft.lbf)

Bolt	Bolt length
(A)	25 mm (0.984 in.)
(B)	36 mm (1.42 in.)
(C)	45 mm (1.77 in.)
(D)	50 mm (1.97 in.)

Install the detent spring and detent spring cover with the bolt.

*1	Detent Spring Cover
*2	Detent Spring

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

INSTALL TRANSMISSION WIRE

Coat a new O-ring with ATF.

O-ring

Install the O-ring to the transmission wire.
Coat a new O-ring with ATF.

Install the O-ring to the ATF temperature sensor.

O-ring

Install the transmission wire with the bolt.

Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)

Connect the 9 solenoid valve connectors.

Connect the ATF temperature sensor and install the temperature sensor clamp with the bolt.

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

Install the 2 valve body wire harness clamps with the 2 bolts.

Bolt (A)

Torque: 6.4 N.m (65 kgf/cm, 57 in.lbf)

Bolt (B)

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

INSTALL VALVE BODY OIL STRAINER ASSEMBLY

Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

O-ring

Install the valve body oil strainer assembly with the 4 bolts.

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

INSTALL TRANSMISSION OIL CLEANER MAGNET

Install the 6 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly as shown in the illustration.

*1	Transmission Oil Cleaner Magnet

INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

Install a new automatic transmission oil pan gasket to the automatic transmission oil pan sub-assembly.

Install the automatic transmission oil pan sub-assembly with automatic transmission oil pan gasket to the automatic transmission case sub-assembly with the 20 bolts.

Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf)

Install the drain plug and a new gasket.
Torque: 20 N.m (204 kgf/cm, 15 ft.lbf)
Install the overflow plug and a new gasket.
Torque: 20 N.m (204 kgf/cm, 15 ft.lbf)

INSTALL AUTOMATIC TRANSMISSION HOUSING

Install the automatic transmission housing to the automatic transmission case sub-assembly with the 6 bolts.

Torque: 33.9 N.m (346 kgf/cm, 25 ft.lbf)

Clean the bolts and bolt hole in the automatic transmission case sub-assembly.

Apply a few drops of adhesive to 2 or 3 threads on the ends of the 4 bolts.

Adhesive

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Adhesive

Install the 4 bolts.

Bolt (A)

Torque: 33.9 N.m (346 kgf/cm, 25 ft.lbf)

Bolt (B)

Torque: 56.8 N.m (579 kgf/cm, 42 ft.lbf)

Bolt length

Bolt (A)

14 mm (0.551 in.)

Bolt (B)

17 mm (0.669 in.)

INSTALL AUTOMATIC TRANSMISSION CASE PLUG

Coat a new O-ring with ATF and install it to the automatic transmission case plug.

Using a T55 "TORX" socket wrench, install the automatic transmission case plug to the automatic transmission case sub-assembly.
Torque: 39.2 N.m (400 kgf/cm, 29 ft.lbf)

Coat 5 new O-rings with ATF and install them to the 5 automatic transmission case plugs.

Install the 5 automatic transmission case plugs to the automatic transmission case sub-assembly.
Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf)

INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE

Install the automatic transmission breather tube to the automatic transmission case sub-assembly.

Install the 2 bolts.
Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)

INSTALL TRANSMISSION REVOLUTION SENSOR (SP2)

Coat a new O-ring with ATF and install it to the transmission revolution sensor (SP2).

Install the transmission revolution sensor (SP2) to the automatic transmission case sub-assembly with the bolt.

Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)

*1	Transmission Revolution Sensor SP2

INSTALL TRANSMISSION REVOLUTION SENSOR (NT)

Coat a new O-ring with ATF and install it to the transmission revolution sensor (NT).

Install the transmission revolution sensor (NT) to the automatic transmission case sub-assembly with the bolt.

Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)

*1	Transmission Revolution Sensor NT

INSTALL TRANSMISSION OIL COOLER

Coat 2 new O-rings with ATF and install them to the transmission oil cooler.

*1	O-ring
*2	Spacer
*3	Transmission Oil Cooler

Coat 2 new O-rings with ATF and install them to the spacer.

Install the spacer and transmission oil cooler to the automatic transmission case sub-assembly with the 3 bolts.

Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)

INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

NOTE:

Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch assembly as the detent spring may become detached from the manual valve lever shaft.

Clean the bolt and the bolt hole.

Apply adhesive to 2 or 3 threads on the end of the bolt.

Adhesive

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Adhesive

Temporarily install the park/neutral position switch assembly to the automatic transmission case sub-assembly with the bolt.

Install a new lock washer and the nut.
Torque: 6.9 N.m (70 kgf/cm, 61 in.lbf)

Temporarily install the transmission control shaft lever LH and turn the manual valve lever shaft clockwise until it stops and then counterclockwise 2 notches to select the neutral position.

Remove the transmission control shaft lever LH.

Align the neutral basic line with the groove as shown in the illustration, and tighten the bolt to install the park/neutral position switch assembly.

*a	Neutral Basic Line
*b	Groove

Torque: 12.7 N.m (130 kgf/cm, 9 ft.lbf)

Using a screwdriver, bend down the tabs of the lock washer.

HINT:

Bend at least 2 of the lock washer tabs.

INSTALL TRANSMISSION CONTROL SHAFT LEVER LH

Install the transmission control shaft lever LH to the manual valve lever shaft with the spring washer and nut.

Torque: 15.7 N.m (160 kgf/cm, 12 ft.lbf)

INSTALL REFILL PLUG

Coat a new O-ring with ATF and install it to the refill plug.

Install the refill plug.

Torque: 39.2 N.m (400 kgf/cm, 29 ft.lbf)

*1	Refill Plug
*2	O-Ring
*a	Refill Hole

INSTALL TRANSFER ASSEMBLY
Refer to INSTALLATION [09/2014 - ]