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On-Vehicle Inspection [09/2014 - 11/2017]: Procedure

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  1. CHECK RADIATOR CAP SUB-ASSEMBLY 
    1. Measure the valve opening pressure.
      GTY430413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Rubber Packing (1)
      *b Rubber Packing (2)
      *c Rubber Packing (3)
      *d Valve Seat
      1. If there are water stains or foreign matter on the rubber packings (1), (2) or (3), clean the part(s) with water and finger scouring.
      2. Check that the rubber packings (1), (2) and (3) are not deformed, cracked or swollen.
      3. Check that the rubber packing (3) and valve seat are not stuck together.
      4. Apply engine coolant to the rubber packings (2) and (3) before using the radiator cap tester.
      5. When using the radiator cap tester, tilt it upward 30° or more.
      6. Pump the radiator cap tester several times, and check the maximum pressure.*1
        GTY452114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Radiator Cap Sub-assembly
        *a Radiator Cap Tester
        *b 30° or more

        Pumping Speed

        1 pump per second

        *1: Even if the radiator cap sub-assembly cannot maintain the maximum pressure, it is not a defect.

        Result

        Item Specified Condition
        Standard pressure
        (for brand-new cap)
        93 to 123 kPa (0.9 to 1.3 kgf/cm2 , 13.5 to 18.0 psi)
        Minimum pressure
        (for used cap)
        79 kPa (0.8 kgf/cm2 , 11.5 psi)

        If the maximum pressure is less than the specified pressure for the minimum pressure, replace the radiator cap sub-assembly.