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Disassembly [09/2014 - 11/2017]: Procedure

WARNING: This page is about a different car, the 2017 Lexus RC 350, 2017 Lexus RC 300, 2016 Lexus RC 350, 2016 Lexus RC 300, and 2015 Lexus RC 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE GENERATOR PULLEY CAP 
    1. Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.
      NOTE:

      Do not reuse the generator pulley cap.

      GTY463077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE GENERATOR REAR END COVER 
    1. Remove the 3 nuts and generator rear end cover from the generator coil assembly.
      GTY442329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE GENERATOR TERMINAL INSULATOR 
    1. Remove the generator terminal insulator from the generator coil assembly.
      GTY146425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY 
    1. Remove the 2 screws and generator brush holder assembly from the generator coil assembly.
      GTY129806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE GENERATOR COIL ASSEMBLY 
    1. Remove the 4 bolts.
      GTY442330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the generator coil assembly.
      GTY513787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
      • SST: 09950-40011 
        1. 09951-04020
        2. 09952-04010
        3. 09953-04020
        4. 09954-04010
        5. 09955-04071
        6. 09957-04010
        7. 09958-04011
    3. Remove the washer.
      GTY443065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE GENERATOR PULLEY WITH CLUTCH 
    1. Secure the generator drive end frame in a vise between aluminum plates.
    2. Place the rotor shaft end into SST (A).
      • SST: 09820-63021 
      GTY517204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Rotor Shaft
    3. Fit SST (B) to the generator pulley with clutch.
      GTY501630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Generator Pulley with Clutch
    4. Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration.
      GTY511365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      NOTE:
      • Check that the generator drive end frame is secured in the vise tightly.
      • Hold SST (A) tightly during the operation.
    5. Remove SST (A) and (B) from the generator pulley with clutch.
    6. Remove the generator pulley with clutch from the rotor shaft.
    7. Remove the generator drive end frame from the vise.
  7. REMOVE GENERATOR ROTOR ASSEMBLY 
    1. Remove the generator rotor assembly from the generator drive end frame.
      GTY515285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Generator Rotor Assembly
      *2 Generator Drive End Frame
  8. INSPECT GENERATOR DRIVE END FRAME BEARING 

    See step  4

  9. REMOVE GENERATOR DRIVE END FRAME BEARING 
    1. Remove the 4 screws and retainer plate from the generator drive end frame.
      GTY146427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, tap out the generator drive end frame bearing.
      GTY133160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00250
      • SST: 09950-70010 
        1. 09951-07100
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