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Components [10/2015 - ]

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Fig 1: Engine Unit Replacement Components With Torque Specifications (1 Of 12)
GTY656487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 COMPRESSOR AND MAGNETIC CLUTCH *2 GENERATOR ASSEMBLY
*3 NO. 1 COMPRESSOR MOUNTING BRACKET *4 NO. 4 VENTILATION HOSE
*5 STUD BOLT *6 WIRE HARNESS CLAMP BRACKET
N*m (kgf*cm, ft.*lbf): Specified torque - -
Fig 2: Engine Unit Replacement Components With Torque Specifications (2 Of 12)
GTY613856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 ENGINE OIL LEVEL DIPSTICK GUIDE *2 IGNITION COIL ASSEMBLY
*3 INTAKE MANIFOLD WITH INTERCOOLER ASSEMBLY AND THROTTLE WITH MOTOR BODY ASSEMBLY *4 NO. 2 WATER BY-PASS PIPE
*5 NO. 2 VENTILATION HOSE *6 NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY
*7 NO. 3 WATER BY-PASS HOSE *8 PURGE VALVE (PURGE VSV)
*9 WATER BY-PASS PIPE ASSEMBLY *10 VACUUM TRANSMITTING HOSE ASSEMBLY
*11 ENGINE OIL LEVEL DIPSTICK *12 WIRE HARNESS CLAMP BRACKET
*13 INTAKE MANIFOLD GASKET *14 O-RING
*15 NO. 2 TURBO WATER HOSE *16 NO. 9 WATER BY-PASS HOSE
N*m (kgf*cm, ft.*lbf): Specified torque • Non-reusable part
Fig 3: Engine Unit Replacement Components With Torque Specifications (3 Of 12)
GTY797249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*A Type A *B Type B
*1 COMPRESSOR OUTLET ELBOW *2 FRONT NO. 1 ENGINE MOUNTING BRACKET LH
*3 FRONT NO. 1 ENGINE MOUNTING BRACKET RH *4 NO. 1 HEAT INSULATOR BRACKET
*5 NO. 2 HEAT INSULATOR BRACKET *6 NO. 3 EXHAUST MANIFOLD HEAT INSULATOR
*7 NO. 5 EXHAUST MANIFOLD HEAT INSULATOR *8 INLET TURBO OIL PIPE SUB-ASSEMBLY
*9 TURBOCHARGER SUB-ASSEMBLY *10 UNION BOLT
*11 OUTLET COMPRESSOR GASKET *12 EXHAUST MANIFOLD TO HEAD GASKET
*13 OUTLET NO. 1 TURBO OIL GASKET *14 NO. 1 UNION BOLT GASKET
N*m (kgf*cm, ft.*lbf): Specified torque • Non-reusable part
Fig 4: Engine Unit Replacement Components With Torque Specifications (4 Of 12)
GTY670476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 AIR CLEANER BRACKET *2 IDLER PULLEY SUB-ASSEMBLY
*3 NO. 1 TURBO WATER PIPE *4 OIL FILLER CAP GASKET
*5 OIL FILLER CAP SUB-ASSEMBLY *6 SENSOR WIRE
*7 V-RIBBED BELT TENSIONER ASSEMBLY - -
N*m (kgf*cm, ft.*lbf): Specified torque - -
Fig 5: Engine Unit Replacement Components With Torque Specifications (5 Of 12)
GTY805186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*A for Type A *B for Type B
*1 DIRECT FUEL INJECTOR ASSEMBLY *2 FUEL DELIVERY PIPE (for Port Injection)
*3 FUEL DELIVERY PIPE SUB-ASSEMBLY (for Direct Injection) *4 FUEL INJECTOR SEAL (for Direct Injection)
*5 FUEL PUMP ASSEMBLY (for High Pressure) *6 NO. 1 FUEL PIPE SUB-ASSEMBLY (for High Pressure)
*7 PORT FUEL INJECTOR ASSEMBLY *8 VACUUM PUMP ASSEMBLY
*9 NO. 6 ENGINE WIRE *10 FUEL PUMP LIFTER ASSEMBLY
*11 FUEL PUMP LIFTER GUIDE *12 FUEL DELIVERY SPACER
*13 INJECTOR VIBRATION INSULATOR *14 NO. 3 FUEL INJECTOR BACK-UP RING
*15 NO. 1 FUEL INJECTOR BACK-UP RING *16 NOZZLE HOLDER CLAMP
*17 C-RING *18 O-RING
*19 NO. 2 O-RING *20 NO. 3 O-RING
*21 FUEL PUMP SPACER GASKET - -
*a Union Nut Color: Silver *b Union Nut Color: Black
N*m (kgf*cm, ft.*lbf): Specified torque * For use with a union nut wrench
• Non-reusable part Do not apply lubricants to the threaded parts
Fig 6: Engine Unit Replacement Components With Torque Specifications (6 Of 12)
GTY674662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 WATER BY-PASS PIPE ASSEMBLY *2 NO. 4 WATER BY-PASS PIPE
*3 NO. 9 ENGINE WIRE *4 OIL PRESSURE SWITCHING VALVE ASSEMBLY
*5 THERMOSTAT (for Cylinder Block) *6 WATER INLET HOUSING
*7 GASKET - -
N*m (kgf*cm, ft.*lbf): Specified torque • Non-reusable part
Fig 7: Engine Unit Replacement Components With Torque Specifications (7 Of 12)
GTY665692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CAMSHAFT BEARING CAP OIL HOLE GASKET *2 CAMSHAFT POSITION SENSOR (for Exhaust Side)
*3 CAMSHAFT POSITION SENSOR (for Intake Side) *4 CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side)
*5 CYLINDER HEAD COVER GASKET *6 CYLINDER HEAD COVER SUB-ASSEMBLY
*7 KNOCK SENSOR *8 NO. 1 VENTILATION CASE
*9 OIL PRESSURE SENDER GAUGE ASSEMBLY *10 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)
*11 SPARK PLUG *12 SPARK PLUG TUBE GASKET
*13 NO. 2 CYLINDER HEAD COVER GASKET *14 GASKET
*15 O-RING - -
N*m (kgf*cm, ft.*lbf): Specified torque * For use with ball joint lock nut wrench
• Non-reusable part Adhesive 1344
* Precoated part - -
Fig 8: Engine Unit Replacement Components With Torque Specifications (8 Of 12)
GTY622660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY *2 CAMSHAFT TIMING GEAR ASSEMBLY
*3 CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY *4 CHAIN SUB-ASSEMBLY
*5 CHAIN TENSIONER SLIPPER *6 CRANKSHAFT POSITION SENSOR
*7 CRANKSHAFT PULLEY ASSEMBLY *8 CRANKSHAFT TIMING SPROCKET
*9 ENGINE COOLANT TEMPERATURE SENSOR *10 NO. 1 CHAIN TENSIONER ASSEMBLY
*11 NO. 1 CHAIN VIBRATION DAMPER *12 TIMING CHAIN COVER ASSEMBLY
*13 TIMING CHAIN COVER OIL SEAL *14 TIMING CHAIN COVER PLATE
*15 TIMING CHAIN GUIDE *16 WATER OUTLET SUB-ASSEMBLY
*17 CAMSHAFT TIMING GEAR BOLT *18 CRANKSHAFT PULLEY SET BOLT
*19 GASKET *20 O-RING
*21 OIL PUMP GASKET *22 NO. 2 OIL STRAINER GASKET
N*m (kgf*cm, ft.*lbf): Specified torque • Non-reusable part
MP grease Adhesive 1324
* Precoated part Do not apply lubricants to the threaded parts
*T1 Type A: 120 N*m (1224 kgf*cm, 89 ft.*lbf)
Type B: 95 N*m (969 kgf*cm, 70 ft.*lbf)		 - -
Fig 9: Engine Unit Replacement Components With Torque Specifications (9 Of 12)
GTY676099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CAMSHAFT *2 NO. 1 CAMSHAFT BEARING CAP
*3 NO. 2 CAMSHAFT BEARING CAP *4 NO. 3 CAMSHAFT BEARING CAP
*5 NO. 4 CAMSHAFT BEARING CAP *6 CAMSHAFT HOUSING SUB-ASSEMBLY
*7 CYLINDER HEAD GASKET *8 CYLINDER HEAD SUB-ASSEMBLY
*9 NO. 1 CAMSHAFT BEARING *10 NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
*11 NO. 2 CAMSHAFT *12 NO. 2 CAMSHAFT BEARING
*13 NO. 3 WATER BY-PASS PIPE *14 OIL CONTROL VALVE FILTER
*15 OIL PIPE SUB-ASSEMBLY *16 VALVE LASH ADJUSTER ASSEMBLY
*17 VALVE STEM CAP *18 CYLINDER HEAD SET BOLT
*19 PLATE WASHER *20 GASKET
*21 WATER BY-PASS HOSE - -
N*m (kgf*cm, ft.*lbf): Specified torque • Non-reusable part
*T1 1st: 85 (867, 63)
2nd: Turn 90°
3rd: Turn 90°		 - -
Fig 10: Engine Unit Replacement Components With Torque Specifications (10 Of 12)
GTY636440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CYLINDER BLOCK WATER JACKET SPACER *2 ENGINE BALANCER ASSEMBLY
*3 ENGINE OIL LEVEL SENSOR *4 ENGINE OIL TEMPERATURE SENSOR
*5 NO. 1 OIL PAN BAFFLE PLATE *6 OIL COOLER ASSEMBLY
*7 OIL FILTER BRACKET CLIP *8 OIL FILTER CAP ASSEMBLY
*9 OIL PAN DRAIN PLUG *10 OIL PAN SUB-ASSEMBLY
*11 OIL STRAINER SUB-ASSEMBLY *12 REAR ENGINE OIL SEAL
*13 STIFFENING CRANKCASE ASSEMBLY *14 OIL FILTER ELEMENT
*15 OIL FILTER DRAIN PLUG *16 GASKET
*17 O-RING - -
N*m (kgf*cm, ft.*lbf): Specified torque * For use with a union nut wrench
• Non-reusable part MP grease
Adhesive 1344 * Precoated part
Fig 11: Engine Unit Replacement Components With Torque Specifications (11 Of 12)
GTY673911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*A CAMSHAFT HOUSING SUB-ASSEMBLY *B TIMING CHAIN COVER ASSEMBLY
*1 RING PIN *2 STUD BOLT
N*m (kgf*cm, ft.*lbf): Specified torque • Non-reusable part
Adhesive 1324 * Precoated part
Fig 12: Engine Unit Replacement Components With Torque Specifications (12 Of 12)
GTY630515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*A STIFFENING CRANKCASE ASSEMBLY - -
*1 STUD BOLT *2 RING PIN
N*m (kgf*cm, ft.*lbf): Specified torque • Non-reusable part
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