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Disassembly [10/2015 - ]: Procedure

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  1. REMOVE REPAIR SERVICE STARTER KIT 
    1. Remove the nut and disconnect the lead wire from terminal C.
      GTY617776Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While holding the magnet switch to the starter drive housing assembly, remove the 2 screws.
      GTY673648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the magnet switch from the starter drive housing assembly.
    4. Remove the return spring and plunger from the magnet switch.
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      GTY646898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter commutator end frame assembly from the starter yoke assembly.
      GTY429461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  4. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke assembly.
      GTY455663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Armature Plate
  5. REMOVE STARTER COMMUTATOR END FRAME COVER 
    1. Using a screwdriver, pry out the starter commutator end frame cover from the starter commutator end frame assembly.
      GTY451981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Secure the starter commutator end frame assembly in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

      GTY425427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap Ring Pliers
    2. Using snap ring pliers, remove the snap ring and washer.
      NOTE:

      Do not drop the starter armature assembly.

    3. Remove the starter armature assembly from the starter commutator end frame assembly.
  7. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.
      GTY617779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY 
    1. Remove the starter center bearing clutch sub-assembly together with the drive lever set pin from the starter drive housing assembly.
    2. Remove the drive lever set pin from the starter center bearing clutch sub-assembly.
      GTY443131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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