Reassembly [10/2015 - ]: Procedure

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INSTALL PIN

HINT:

If the pin is deformed or damaged, replace it.

Using a hammer, tap in a new pin to the position shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Standard Protrusion Amount

Standard Protrusion Amount

2.9 to 3.8 mm (0.114 to 0.150 in.)

INSTALL STUD BOLT

HINT:

If a stud bolt is deformed or its threads are damaged, replace it.

Using an E5 "TORX" socket wrench, install 4 new stud bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

Using an E8 "TORX" socket wrench, install 4 new stud bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

INSTALL COMPRESSOR HOUSING WITH BEARING SUB-ASSEMBLY

NOTE:

After removal and installation of the waste gate valve actuator with bracket assembly, make sure to check the travel of the waste gate valve actuator.

See step 1

Secure the flange of the turbine housing with valve sub-assembly of the turbocharger sub-assembly in a vise between aluminum plates.

NOTE:

Do not tighten the vise more than necessary, as doing so may damage the flange of the turbine housing with valve sub-assembly.

Align the pin of the compressor housing with bearing sub-assembly with the pin hole of the turbine housing with valve sub-assembly, and set the compressor housing with bearing sub-assembly to the turbine housing with valve sub-assembly.

NOTE:

Be careful not to damage the turbine housing with the valve sub-assembly.

Set a new V band so that the opening is positioned as shown in the illustration.

NOTE:

Do not reuse the V band.

*a	Turbo Water Pipe Installation Surface
*b	Inlet Turbo Oil Pipe Installation Surface

Tighten the nut.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

INSTALL INTAKE AIR CONTROL VALVE (AIR BY-PASS VALVE ASSEMBLY)
See step 1
INSTALL WASTE GATE VALVE ACTUATOR WITH BRACKET ASSEMBLY
NOTE:
After removal and installation of the waste gate valve actuator with bracket assembly, make sure to check the travel of the waste gate valve actuator.

See step 1
1. Install the waste gate valve actuator with bracket assembly with the 2 bolts.
  Torque: 24 N*m (245 kgf*cm, 18 ft.*lbf)
2. Install a new E-washer to the waste gate valve actuator with bracket assembly link pin.
  NOTE:
  Do not reuse the E-washer.