Reassembly [09/2014 - 11/2017]: Procedure

1. Apply a light coat of gasoline to 2 new O-rings and install them to the fuel main valve assembly.
2. Install the fuel main valve assembly to the fuel filter.
   NOTE:

   • If the fuel main valve assembly and fuel pressure regulator assembly are mistakenly interchanged when they are installed, the engine may stall. Always make sure the installation positions are correct.
   • When installing the O-ring, make sure that it does not become pinched or cut.

HINT: 

Perform "Inspection After Repair" after replacing the fuel pump with filter assembly.

Refer to INITIALIZATION [09/2014 - 11/2017]

1. Apply a light coat of gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump with filter assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	O-ring
   *2	Fuel Pump Spacer

2. Engage the 5 claws to install the fuel pump with filter assembly to the fuel filter.
   NOTE:

   • Make sure that the O-ring is not cut or pinched during installation.
   • Engage the claws securely.
   • Do not remove the suction filter.

1. Engage the 2 claws to install the No. 1 fuel suction support to the fuel filter.

1. Install the fuel pump harness connector to the fuel pump with filter assembly.

1. Apply a light coat of gasoline to a new O-ring and install the O-ring to the jet pump.
2. Install the jet pump to the No. 1 fuel sub-tank as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	O-ring
   *a	Notch

   NOTE:

   Make sure that the O-ring is not cut or pinched during installation.

3. Engage the claw and install the fuel tube to the No. 1 fuel sub-tank.
   NOTE:

   Securely engage the claw.

1. Engage the 2 claws to install the fuel filter and fuel pump with filter assembly to the No. 1 fuel sub-tank.
   NOTE:

   • Do not apply excessive force to the tube or No. 1 fuel suction support.
   • Securely engage the claws.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Tube

1. Install the spring to the fuel suction plate shaft.
2. Install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.
3. Install a new E-ring to the fuel suction plate shaft.
4. Connect the fuel pump harness connector.
   NOTE:

   Make sure that the fuel pump harness connector is engaged securely.

5. Engage the clamp to connect the fuel pump harness to the fuel suction plate sub-assembly as shown in the illustration.
   NOTE:

   • Engage the connector (A) first and then (B) when connecting the fuel pump harness to the clamp.
   • Do not twist or excessively pull the fuel pump harness.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

See step  4